Troubleshooting: Heating Sequence of Operation (Continued)

HEATING SEQUENCE CONTINUED

NORMAL HEATING MODE

ABNORMAL HEATING MODE

15-SECOND COMBUSTION AIR INDUCER PREPURGE

INITIATED BY CLOSED PRESSURE SWITCH.

YES

IGNITOR WARM-UP −− 20 SECONDS.

YES

4-SECOND TRIAL FOR IGNITION.

GAS VALVE OPENS. IGNITOR ENERGIZED FOR

FIRST 3 SECONDS OF THE TRIAL.

 

 

 

 

 

 

LEDS SIGNAL

NO

 

NO

ALTERNATING

 

 

 

IS VOLTAGE ABOVE 90 VOLTS?

FAST FLASH UNTIL

 

 

 

 

 

 

 

 

 

 

VOLTAGE IS ABOVE

 

 

 

YES

 

 

95 VOLTS, THEN

 

 

 

 

 

 

RESTARTS HEATING

 

 

 

 

 

 

SEQUENCE.

 

 

 

 

 

 

 

YES

FLAME STABILIZATION PERIOD.

4 SECONDS

FLAME RECTIFICATION CURRENT

CHECK. CAN FLAME BE PROVEN WITHIN 4 SECONDS AFTER GAS VALVE OPENS?

(0.5 microamps)

YES

FLAME PRESENT?

NO

NO

GAS VALVE OFF. COMBUSTION AIR INDUCER ON.

INDOOR BLOWER OFF.

HAS CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HEAT DEMAND?

WATCHGUARD MODE. GAS VALVE OFF.

COMBUSTION AIR INDUCER OFF.

INDOOR BLOWER OFF WITH DELAY

LEDs SIGNAL WATCHGUARD FAILURE CODE.

IS 60-MINUTE RESET PERIOD COMPLETE?

HAS CONTROL RESET IGNITION

SEQUENCE FOUR TIMES?

NO

YES

YES

NO

YES

FLAME SIGNAL 1.5 MICROAMPS OR GREATER?

YES

INDOOR BLOWER ON

AFTER 30−SECOND DELAY

YES

PRIMARY AND SECONDARY LIMIT

SWITCHES CLOSED?

YES

ROLLOUT SWITCH CLOSED?

YES

COMBUSTION AIR PRESSURE

SWITCH CLOSED?

 

 

 

 

YES

NO

LOW FLAME SIGNAL

LIMIT SWITCH WATCHGUARD

(Does not affect operation of control)

MODE. GAS VALVE, COMB. AIR

 

 

 

 

LED #1 −− SLOW FLASH

INDUCER AND INDOOR BLOW-

 

 

LED #2 −− FAST FLASH

ER OFF. LEDs SIGNAL LIMIT

 

 

 

SWITCH OPEN UNTIL MAIN

 

 

 

 

POWER IS

 

 

GAS VALVE DE−ENERGIZED.

 

INTERRUPTED OR

 

 

 

T’STAT IS CYCLED

 

 

COMBUSTION AIR INDUCER DE−ENERGIZED.

 

 

OFF/ON FOR 1 SEC.

NO

INDOOR BLOWER ON UNTIL SWITCH CLOSES.

MINIMUM. 60−MINUTE

 

 

LED #1 −− SLOW FLASH. LED #2 −− ON.

 

 

WATCHGUARD PE-

 

 

IS LIMIT SWITCH CLOSED?

 

 

 

 

RIOD STARTS AT

 

 

YES

 

 

 

 

TIME LIMIT CLOSES.

 

 

 

 

 

 

HAS PRIMARY LIMIT RESET

YES

IS 60−MIN. PERIOD

 

 

 

COMPLETE?

 

 

TIME EXCEEDED 3 MINUTES?

 

 

 

 

 

 

 

 

 

NO

NO

GAS VALVE POWER OFF.

 

 

 

COMBUSTION AIR INDUCER POWER ON.

 

 

 

INDOOR BLOWER ON

 

 

 

 

 

 

LED #1 −− ON. LED #2 −− SLOW FLASH.

 

 

 

SEQUENCE HOLDS UNTIL ROLLOUT SWITCH IS RESET

NO

AND MAIN POWER IS INTERRUPTED OR

THERMOSTAT IS CYCLED OFF/ON FOR 1 SEC. MINIMUM.

 

 

 

 

 

 

 

YES

THERMOSTAT DEMAND SATISFIED.

YES

LED #1 & #2 SIMULTANEOUS SLOW FLASHES.

YES

COMB. AIR INDUCER CONTINUES 5-SECOND

POST PURGE AFTER T’STAT DEMAND IS SATISFIED. INDOOR AIR BLOWER COMPLETES SELECTED

DELAY BEFORE SHUTTING OFF.

GAS VALVE DE−ENERGIZED.

COMBUSTION AIR INDUCER ON.

INDOOR BLOWER OFF WITH DELAY LED #1 −− OFF. LED #2 −− SLOW FLASH. HAS CAB SWITCH CLOSED IN 2.5 MINUTES?

NO

5-MINUTE PRESSURE SWITCH

WATCHGUARD MODE.

YES

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Lennox International Inc ML193DF, MERIT SERIES GAS FURNACE DOWNFLOW AIR DISCHARGE installation instructions Heating Sequence