TROUBLESHOOTING PROCEDURE - ELECTRONIC IGNITION SYSTEM

START

CHECK

• Turn Off Gas Supply.

 

• Check for proper volt-

 

 

 

• Ensure Valve Switch Is In ON Position.

 

age at control harness

 

Line voltage power

• Disconnect Control Harness.

 

(see insert A). Voltage

NO

Low voltage transformer

• Set Thermostat To Call For Heat.

2

should be 24V between

 

Limit controller

 

thermostat or pressure

 

• Thermostat

 

 

 

 

 

 

Wiring

 

 

switch and 24V common

 

 

 

 

 

 

 

 

and 24V hot.

 

 

 

 

 

YES

 

 

 

Insert A

• Plug control harness into

 

valve. Wait for internal check

End View of Control Harness Connector

delay.

 

 

 

24 Volt Hot

24 Volt

 

 

 

 

 

• With pilot burner cable con-

 

 

Common

 

 

 

 

1

 

 

 

 

 

 

NO

 

nected, measure voltage at

NO

 

 

 

 

• Igniter warms up and glows

 

 

• Replace valve.

 

 

 

 

 

 

valve HSI element output. 24V

 

 

 

 

 

red.

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

nominal. (See insert B)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

24 Volt

 

 

1

YES

 

• Replace igniter/flame rod

 

 

 

 

 

 

 

 

assembly.

 

 

Switched

 

 

 

 

 

 

 

 

Check For Damaged or Missing

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

Terminals in Connector

 

 

 

NO

• Check that pilot gas is flowing. Wait

NO

 

 

 

 

• Turn on gas supply.

 

to ensure pilot gas tubing is purged.

• Replace valve.

 

 

 

 

 

 

 

 

• Pilot burner lights.

 

 

Recycle call for heat if necessary.

 

 

Insert B

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Igniter Terminals

 

 

 

 

• Measure voltage between 24V hot and

 

 

 

 

 

 

 

 

24V common leads to valve control.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Must measure at least 19.5 VAC with

NO

• Check transformer and

 

 

 

 

 

 

 

 

igniter powered (see insert A). To

line volt supply.

 

 

 

 

 

YES

 

 

identify proper lead, this check must

 

 

 

 

 

 

 

 

 

be done with the valve control con-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

nected and igniter powered.

 

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

Replace Pilot Assembly.

 

 

 

 

 

 

 

 

 

Check that pilot flame makes good

 

 

 

 

 

 

 

 

 

 

contact with pilot burner flame rod.

 

 

 

 

 

Main valve opens and main

NO

• Check for good electrical connection

 

 

 

 

 

 

burner lights.

 

 

through the pilot tubing.

 

 

 

 

 

 

 

 

 

• If both of the above are good, replace

 

 

 

 

 

 

 

 

 

 

igniter/flame rod assembly.

 

 

 

 

 

 

 

YES

 

 

 

YES

 

 

 

 

 

• System Is okay.

 

• Cycle thermostat off and back on.

 

 

1

Igniter

will cycle off

and

2

When measuring voltage

 

 

 

 

 

 

back on once during the 90

at connections, use care

 

 

 

 

NO

 

 

 

 

 

 

 

 

 

second

ignition trial.

All

 

to ensure terminals are

 

Main burner lights.

 

• Replace valve.

 

voltage measurements must

 

not damaged.

 

 

 

 

 

 

 

be taken while the igniter is

 

 

 

 

 

 

 

 

 

powered.

 

 

 

 

 

 

 

 

 

 

13

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

 

 

 

13

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Lennox International Inc MPB35ST-NM manual Troubleshooting Procedure Electronic Ignition System

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