Lincoln Electric IM463-A manual Accessory Troubleshooting, Cause, What To Do

Models: IM463-A

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ACCESSORY TROUBLESHOOTING

TROUBLESHOOTING

 

TROUBLE

CAUSE

WHAT TO DO

 

 

 

 

 

 

 

M. Poor arc characteristics in

1.

Capacitor bank not switching in.

1.

Check the Mode SCR (SCR7). Should be on

 

GMAW mode.

 

 

 

when in GMAW and FCAW modes.

 

 

2.

Capacitor(s) in output circuit failed. A failure

2.

Replace entire bank of capacitors. Do not

 

 

 

is indicated if the small vent plug on top of a

 

replace individual capacitors.

 

 

 

capacitor is raised or blown out.

 

 

 

 

 

 

 

WARNING: The liquid electrolyte in these

 

 

 

 

 

capacitors is toxic. Avoid contact with any

 

 

 

 

 

portion of your body. Clean up vented

 

 

 

 

 

electrolyte using rubber gloves and a water

 

 

 

 

 

dampened cloth. Remove any electrolyte

 

 

 

 

 

which gets on skin using soap and water.

 

 

 

 

 

 

 

N. Ammeter displays “Err” and

1.

An error has been detected.

1.

See Error code Troubleshooting Guide.

 

Voltmeter displays a number

 

 

 

 

 

 

 

 

 

 

ACCESSORY TROUBLESHOOTING

TROUBLE

CAUSE

WHAT TO DO

 

 

 

 

 

A. Output Control not functioning

1.

Output Control switch in wrong

1.

Place switch in “Remote”.

on Remote Control.

 

position.

 

 

 

2.

Faulty Output Control switch.

2.

Check & replace if found faulty.

 

3.

Faulty Remote Control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

4.

Leads or connections open in

4.

Check all leads & connections.

 

 

control circuit.

 

 

 

5.

Faulty Control P.C. Board.

5.

See P.C. Board

 

 

 

 

Troubleshooting Procedure.

 

 

 

 

 

B. Output Control not functioning

1.

Output Control switch in the

1.

Place switch in “Local” position.

on the machine.

 

wrong position.

 

 

 

2.

Faulty Output Control switch.

2.

Check & replace if found faulty.

 

3.

Faulty Output Control

3.

Check & replace if found faulty.

 

 

potentiometer.

 

 

 

 

 

 

 

Manual backgroundCAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Lincoln Electric IM463-A manual Accessory Troubleshooting, Cause, What To Do