TROUBLESHOOTING

Observe all Safety Guidelines detailed througout this manual

ERROR CODES DISPLAYED ON VOLTMETER WHEN AMMETER DISPLAYS “ERR”

The DC-650 PRO Meter PC Board displays error codes when certain trouble conditions exist. The error codes, trouble conditions, and possible remedies are listed below.

ERROR

 

TROUBLE

 

REMEDY

CODE

 

 

 

 

 

 

Err 000

1.

Output overload.

1.

Reduce output overload.

 

2.

Shunt miswired or unconnected.

2.

Check shunt and wiring. Repair if necessary.

 

3.

Faulty Control PC Board.

3.

Replace, See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 013

1.

Missing Phase Signal.

1.

Check for 66 VAC ±10% between leads 329 and 332

 

 

 

 

of J12 at control board. Repair if necessary.

 

2.

Faulty Control PC Board.

2.

Replace. See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 014-016

1.

Faulty Control PC Board.

1.

Replace. See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 023

1.

Noisy line.

1.

Make sure machine frame is grounded. See

 

 

 

 

installation section on minimizing problems due to

 

 

 

 

high frequency interference.

 

2.

Faulty Control PC Board.

2.

Replace. See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 030

1.

Control transformer miswired.

1.

Swap leads 330 and 332A at Control Transformer T3

 

 

 

 

in the control box.

 

2.

Main Transformer Auxiliary

2.

Check leads 29, 30B, and 32B from main

 

 

miswired.

 

transformer. Repair if necessary.

 

3.

Faulty Control PC Board.

3.

Replace. See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 100-131

1.

Mode Switch is set between two positions.

1.

Reposition mode switch.

 

2.

Faulty Mode Switch.

2.

Check and replace if found faulty.

 

3.

Mode Switch wiring bad.

3.

Check all leads for continuity. Repair if necessary.

 

4.

Faulty Control Board.

4.

Replace. See PC Board Troubleshooting Procedure.

 

 

 

 

 

Err 200-206

1.

Noisy input line.

1.

Make sure machine frame is grounded. See

 

 

 

 

installation section on minimizing problems due to

 

 

 

 

high frequency interference.

2. Faulty Control PC Board.

2. Replace. See PC Board Troubleshooting Procedure.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Lincoln Electric IM463-A manual Troubleshooting