Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric IM536-D manual Table of Contents

Models: IM536-D

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Installation	Section A
Technical Specifications	A-1
Identify and Locate Components	A-2
Select Suitable Location	A-3
Output Connections	A-3
Input Connections	A-5
Code Requirements	A-6

Operation	Section B
Safety Precautions	B-1
General Description	B-2
Design Features and Advantages	B-2
Welding Capability	B-2
Limitations	B-2
Controls and Settings	B-2
Welding Operations	B-3
Overload Protection	B-7
Learning to Weld	B-8
Application Chart	B-19

Accessories	Section C
Accessories	C-1
Replacement Parts	C-2

Maintenance	Section D
Safety Precautions	D-1
Items Requiring No Maintenance	D-1
Routine and Periodic Maintenance	D-1
Gun and Cable Maintenance	D-2
Configuration of Components in Wire Feeding System	D-2
Component Replacement Procedures	D-3

Troubleshooting	Section E
Safety Precautions	E-1
How To Use Troubleshooting Guide	E-1
Troubleshooting Guide	E-2

Wiring Diagrams	Section F
SP-125 Plus Wiring Diagram	F-1

Parts Lists	P263 Series & P202-E

SP-125 PLUS

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Contents

SP-125 Plus California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE Sûreté Please Examine Carton and Equipment For Damage Immediately Thank You Table of Contents Vii Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable Location Connecting Gun Cable to the SP-125 Plus GUN InstallationGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input Cable Requirements For CSA Rated Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For Maximum Output Welding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerous Welding Capability Controls and SettingsDesign Features Advantages General Description Welding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake Adjustments Making a Weld Shielding Gas Cleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output Overload SELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING Circuit Process Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield Process Penetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down Welding Correct Welding Speed Correct Electrical Stickout ESO Practice Helpful Hints Welding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG Process Figure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tance Proper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit Innershield Fcaw Conversion Replacement Parts Routine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no Maintenance Contact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUN Changing Drive Roll Changing the Contact TIP Liner trim length for gun with red trigger Magnum 100L Changing Liner Figure D.3 SP-125 Plus GUN Handle Parts HOW to USE Troubleshooting Guide Troubleshooting Problems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring Diagrams SP-125 Plus SP-125 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training? Precaucion Warnung

TABLE OF CONTENTS