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Lincoln Electric IM536-D manual Operation, Fumes and Gases can be dangerous

Models: IM536-D

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	OPERATION		B-1

Read entire Operation section before operating the SP-125 Plus.

WARNING

ELECTRIC SHOCK can kill.

•Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.

•Always wear dry insulating gloves.

FUMES AND GASES can be dangerous.

•Keep your head out of fumes.

•Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

• Keep flammable material away.

•Do not weld on closed contain- ers.

ARC RAYS can burn eyes and skin.

• Wear eye, ear and body protec- tion.

Observe all safety information throughout this manual.

SP-125 PLUS

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Lincoln Electric IM536-D manual Operation, Fumes and Gases can be dangerous, Welding Sparks can cause fire or explosion

Contents

SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationGUN Installation Connecting Gun Cable to the SP-125 PlusGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For CSA Rated Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For Maximum OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessWelding In The Vertical Position PenetrationFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose KitInnershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung

OPERATION

FUMES AND GASES can be dangerous.

WELDING SPARKS can cause fire or explosion.

ARC RAYS can burn eyes and skin.

Observe all safety information throughout this manual.