Lincoln Electric IM595-A TABLE OF CONTENTS

vii vii

TABLE OF CONTENTS

Page

Maintenance ....................................................................................................Section D

Safety Precautions................................................................................................D-1

Input Filter Capacitor Discharge Procedure..........................................................D-1

Routine Maintenance.............................................................................................D-2

Periodic Maintenance............................................................................................D-2

Troubleshooting..............................................................................................Section E

Safety Precautions.................................................................................................E-1

How to Use Troubleshooting Guide.......................................................................E-1

Troubleshooting Guide.............................................................................E-2 thru E-7

Wiring Diagrams..............................................................................................Section F

Wiring Diagrams.......................................................................................F-1 thru F-4

Dimension Print......................................................................................................F-5

Parts List........................................................................................P340, P210-K Series

Contents

Main PRO-CUTTM 80 OPERATORS MANUAL IM595-A Safety Depends on You 11019, 11020, 11021, 11022, 11023, 11024 WARNING FUMES AND GASES can be dangerous. ii FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Apr. 93 ELECTRIC AND MAGNETIC FIELDS may be dangerous PLASMA ARC can injure. Page iv Mar. 93 PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR vv Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration vi vi TABLE OF CONTENTS vii vii TABLE OF CONTENTS A-1 THREE PHASE SINGLE PHASE RATED OUTPUT OUTPUT REQUIRED GAS FLOW RATE REQUIRED GAS INLET PRESSURE RECOMMEND INPUT WIRE AND FUSE SIZES TECHNICAL SPECIFICATIONS - PRO-CUT 80 INPUT SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. SELECT PROPER LOCATION STACKING LIFTING AND MOVING TILTING INPUT ELECTRICAL CONNECTIONS THREE PHASE POWER INPUT CONNEC- TION FOR THE PRO-CUT 80 CONVERTING THE PRO-CUT 80 FROM THREE PHASE TO SINGLE PHASE INPUT INPUT POWER CORD CONNECTOR INSTALLATION A-4 A-4 FRAME GROUNDING INPUT VOLTAGE RECONNECTION PROCEDURE USE ON ENGINE DRIVEN POWER SUPPLIES A-5 __________________ OUTPUT CONNECTIONS Torch Connection B-1 SAFETY PRECAUTIONS B-1 DESCRIPTION PREHEAT TEMPERATURE FOR PLASMA CUTTING B-2 USER RESPONSIBILITY RECOMMENDED PROCESSES AND EQUIPMENT OPERATIONAL FEATURES AND CONTROLS DESIGN FEATURES AND ADVANTAGES B-3 CUTTING CAPABILITY Figure B.1 CONSUMABLE LIFE B-4 LIMITATIONS CONTROLS AND SETTINGS GAS PRESSURE SETTINGS PREPARE TO CUT B-5 B-6 PILOT ARC DISCUSSION PROCEDURE RECOMMENDATIONS General - In All Cases Thin Gauge Sheet Metal: Thick Sections of Metal MACHINE INTERFACE ARC START: ARC INITIATED: ARC VOLTAGE: C-1 ACCESSORIES C-1 ALWAYS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH NOZZLES GENERAL OPTIONS / ACCESSORIES D-1 MAINTENANCE D-1 INPUT FILTER CAPACITOR DISCHARGE PROCEDURE ELECTRIC SHOCK D-2 MAINTENANCE D-2 ROUTINE MAINTENANCE PERIODIC MAINTENANCE E-1 HOW TO USE TROUBLESHOOTING GUIDE E-2 E-3 E-4 Page E-6 STATUS BOARDINDICATORS SYMPTOM CHECK E-7 If the Safety LED is FLASHING, perform the following: CONSUMABLE RELATED SAFETY LED If the Safety LED is LIT AND STEADY, perform the following: F-1 WIRING DIAGRAM PRO-CUT 80 CODES 10573, 10574, 10577 & 10578 G4239 F-1 ELECTRICAL SYMBOLS PER E1537 + WIRING DIAGRAM PRO-CUT 80 CODES 10575 & 10576 F-2 + ELECTRICAL SYMBOLS PER E1537 + WIRING DIAGRAM FOR CODES 11019, 11020, 11023, 11024 Enhanced Diagram } F-3 4,8 = OK TO MOVE WIRING DIAGRAM FOR CODES 11021, 11022 4,8 = OK TO MOVE 5,10 ELECTRODE } + DIMENSION PRINT PRO-CUT 80 Page WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATENO WARNING AVISO DE PRECAUCION ATTENTION WARNUNG ATENO