Lincoln Electric IM904 manual Problems Symptoms Possible Cause

Models: IM904

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E-6

TROUBLESHOOTING

E-6

 

 

 

 

Observe Safety Guidelines detailed in the beginning of this manual.

 

PROBLEMS (SYMPTOMS)

POSSIBLE

CAUSE

OUTPUT PROBLEMS

RECOMMENDED COURSE OF ACTION

 

Porosity in the weld

1.

Make sure proper gas type and

 

 

 

 

flow rate is correct for procedure

 

 

 

 

being used. Shield work from

 

 

 

 

excessive outside air currents.

 

 

 

2.

Check gun and nozzle for leaks

 

 

 

 

or obstructions.

 

 

 

3.

Make certain machine and wire

 

 

 

 

feed settings are correct for

 

 

 

 

process.

 

 

 

 

 

 

 

Weld bead appears “cold”.

1.

One or more of the machine set-

 

 

 

 

tings may be wrong. Check the

 

 

 

 

Background, Peak Current,

 

 

 

 

Tailout and wire speed controls

 

 

 

 

for proper settings. Adjust for

 

 

 

 

optimum welding performance.

 

 

 

2. Make sure the Wire Type, and

 

 

 

 

Wire Size switches are in the cor-

 

 

 

 

rect position for the electrode

 

 

 

 

wire being used.

 

 

 

 

 

 

 

Molten weld puddle appears exces-

1.

The Wire Type switch may be in

 

 

sively “violent”.

 

the wrong position for the elec-

 

 

 

 

trode wire being used.

 

 

 

2.

The Peak Current setting may be

 

 

 

 

too high. Adjust for optimum

 

 

 

 

welding performance.

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

INVERTEC STT II (CE)

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Lincoln Electric IM904 manual Problems Symptoms Possible Cause