Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS540 installation manual owners operating, Middleby, Marshall, P: 10/06

Models: PS540

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Middleby

Marshall

AMIDDLEBYCOMPANY

owner's operating

& installation

manual

PS540-Series OVENS

Model PS540G

PS540 (Double)

PS540-Series Gas Ovens: English

PS540 (Single)

PS540 (Triple)

Part No. 50664

P: 10/06

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Middleby Marshall installation manual owners operating, Middleby, Marshall, PS540-SeriesOVENS Model PS540G, P: 10/06

Contents

owners operating & installationmanual MiddlebyFOR YOUR SAFETY, DO NOT STORE OR USE MIDDLEBY MARSHALL NO QUIBBLE LIMITED WARRANTYU.S.A. ONLY TABLE OF CONTENTS TABLE OF CONTENTSContinued SECTION DESCRIPTION SECTION DESCRIPTIONI.MODEL IDENTIFICATION SERIES PS540 ELECTRICAL SPECIFICATIONS PS540 SERIES OVEN SPECIFICATIONS3 Wire and are also located inside the oven at theII. PRINCIPLE OF AIR FLOW SECTION DESCRIPTIONFigure 1-4. PS540-SeriesOven Air Flow A. Heat Transfer and How It WorksII. PRINCIPLE OF AIR FLOW Continued SECTION DESCRIPTIONB. Air Fingers Figure 1-6. PS540-SeriesOven Components Locations SECTION DESCRIPTIONIII. COMPONENT FUNCTION Figure III. COMPONENT FUNCTION SECTION DESCRIPTIONLeft Control Box Right Control Box A. Conveyor Motor and Conveyor BeltFigure 1-8.Cooling Fan SECTION DESCRIPTIONE. Cooling Fan — See Figure F. Air Fingers and Blank Plates - See Figure SECTION DESCRIPTIONF1. Air Fingers F2. Blank PlatesSECTION INSTALLATION SECTION INSTALLATIONI. UNLOADING PS540 OVEN INSTALLATION SECTION INSTALLATIONPARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KITFigure 2-2.Model PS540 Single Oven SECTION INSTALLATIONOption Base with Legs and Top Figure 2-3.Model PS540 Double Oven SECTION INSTALLATIONOption Base with Legs and Top Figure 2-4.Model PS540 Triple Oven SECTION INSTALLATIONOption Base with Outriggers and Top Figure 2-5.MODEL PS540 SINGLE OVEN DIMENSIONS SECTION INSTALLATION1GAS INLET ELECTRICAL JUNCTION BOXFigure 2-6.MODEL PS540 DOUBLE OVEN DIMENSIONS SECTION INSTALLATION1GAS INLET ELECTRICAL JUNCTION BOXRESTRAINT CABLE INSTALLATION SECTION INSTALLATIONFigure 2-7.MODEL TRIPLE OVEN DIMENSIONS Figure 2-8.Restraint Cable Assembly InstallationUTILITY ROUGH-INDIMENSIONS AND POSITIONING SECTION INSTALLATIONFigure 2-9.Typical PS540-SeriesOvens Installation FOR PS540-SERIESOVENSII. VENTILATION GUIDELINES SECTION INSTALLATIONVENTILATION HOOD Figure 2-10.Vent HoodDO NOT CONNECT BLACK WIRE TO HIGH LEG SECTION INSTALLATIONVOLTAGE OF THE BLACK AND WHITE WIRES MUST BE NO IV. ELECTRIC SUPPLY FOR GAS- HEATED OVENSV. GAS SUPPLY FOR GAS HEATED OVENS SECTION INSTALLATIONFigure 2-12.Junction Connection Box Figure 2-13.Flexible Hose Installation VI. CONVEYOR REAR STOP AND END STOP INSTALLATIONFigure 2-14.Installing Rear and End Stops SECTION INSTALLATION NOTESSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS B. Blower Switch A. Door Safety SwitchC. Heat Switch D. Temperature ControllerSECTION OPERATION MEASURING CONVEYOR SPEEDFigure 3-3.Conveyor Speed Digital Control Figure 3-4.Product at entrance end of bakingIII. STEP-BY-STEPOPERATION SECTION OPERATIONOVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMESFigure 3-6.Control Panel SECTION OPERATIONSECTION OPERATION A.Daily Startup ProcedureII. NORMAL OPERATION - STEP-BY-STEP wait + forSECTION 3 OPERATION SYMPTOM IV. QUICK REFERENCE: TROUBLESHOOTINGPROBLEM SOLUTIONSECTION MAINTENANCE SECTION MAINTENANCEI. MAINTENANCE - DAILY SECTION MAINTENANCEA. Exterior B. Cooling FanSECTION MAINTENANCE II. MAINTENANCE - MONTHLYPRECAUTIONS A. Removing Conveyor From Oven For CleaningFigure Figure SECTION MAINTENANCEFigure Figure FigureB. Air Fingers Disassembly For Cleaning SECTION MAINTENANCEStandard Fingers FigureC. Cleaning the Window SECTION MAINTENANCED. Reassembly of Air Fingers Figureclear so you won’t pinch them SECTION MAINTENANCESECTION MAINTENANCE E. Reinstall End Plugs SECTION MAINTENANCE2. Reinstall conveyor F. Conveyor Reassembly Into Oven SECTION MAINTENANCEG. Checking Conveyor Belt Tension H. Conveyor Belt Link Removal SECTION MAINTENANCEI. Replacing Conveyor Belt SECTION MAINTENANCEJ. Attaching Drive Chain Lower End PlugIII. MAINTENANCE - EVERY 3 MONTHS SECTION MAINTENANCEA.Cleaning the Blower/Fan Motor B. Electrical Terminals SECTION MAINTENANCEC. Ventilation D. Checking the Blower/Fan BeltF. Split-beltConveyor Shaft Cleaning MAINTENANCESECTION E. Blower Fan Shaft Bearing Lubrication9. Loosen the split locking collar SECTION MAINTENANCESECTION MAINTENANCE IV. MAINTENANCE - EVERY 6 MONTHSIMPORTANT NOTICES Figure Figure Figure FigureKEY SPARE PARTS KIT SECTION MAINTENANCEITEM PART NOSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGNOTES SECTION TROUBLESHOOTINGENGLISH SECTION 6 - PARTS LISTSECTION PARTS LIST ENGLISH SECTION 6 PARTS LISTENGLISH SECTION 6 PARTS LISTOVEN PANELS, WINDOW AND LEGS ENGLISH SECTION 6 PARTS LISTCONTROL PANEL ENGLISHENGLISH SECTION 6 PARTS LISTBLOWER AND SHROUD ENGLISHENGLISH SECTION 6 PARTS LISTCONVEYOR ENGLISHENGLISH SECTION 6 PARTS LISTENGLISH SECTION 6 PARTS LISTSPLIT BELT CONVEYOR ENGLISH SECTION 6 PARTS LISTENGLISH GAS BURNER AND PIPING ASSEMBLYENGLISH SECTION 6 PARTS LISTMACHINERY COMPARTMENT ENGLISHNOTES SECTION PARTS LISTENGLISH SECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSWiring Diagram, G208-24050/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICS NOTESNOTES SECTION ELECTRICAL SCHEMATICSNOTES SECTION ELECTRICAL SCHEMATICSPage NOTICE 24-HourService Hotline:NOTICE NOTICE