Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall PS540 installation manual Notes, English, Section Parts List

Models: PS540

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Middleby Marshall PS540 installation manual Notes, English, Section Parts List

Contents

manual & installationowners operating MiddlebyFOR YOUR SAFETY, DO NOT STORE OR USE MIDDLEBY MARSHALL NO QUIBBLE LIMITED WARRANTYU.S.A. ONLY TABLE OF CONTENTS TABLE OF CONTENTSContinued SECTION DESCRIPTION SECTION DESCRIPTIONI.MODEL IDENTIFICATION 3 Wire PS540 SERIES OVEN SPECIFICATIONSSERIES PS540 ELECTRICAL SPECIFICATIONS and are also located inside the oven at theFigure 1-4. PS540-SeriesOven Air Flow SECTION DESCRIPTIONII. PRINCIPLE OF AIR FLOW A. Heat Transfer and How It WorksII. PRINCIPLE OF AIR FLOW Continued SECTION DESCRIPTIONB. Air Fingers Figure 1-6. PS540-SeriesOven Components Locations SECTION DESCRIPTIONIII. COMPONENT FUNCTION Figure Left Control Box Right Control Box SECTION DESCRIPTIONIII. COMPONENT FUNCTION A. Conveyor Motor and Conveyor BeltFigure 1-8.Cooling Fan SECTION DESCRIPTIONE. Cooling Fan — See Figure F1. Air Fingers SECTION DESCRIPTIONF. Air Fingers and Blank Plates - See Figure F2. Blank PlatesSECTION INSTALLATION SECTION INSTALLATIONI. UNLOADING PARTS LIST FOR SERIES PS540 GAS OVEN SECTION INSTALLATIONPS540 OVEN INSTALLATION INSTALLATION KITFigure 2-2.Model PS540 Single Oven SECTION INSTALLATIONOption Base with Legs and Top Figure 2-3.Model PS540 Double Oven SECTION INSTALLATIONOption Base with Legs and Top Figure 2-4.Model PS540 Triple Oven SECTION INSTALLATIONOption Base with Outriggers and Top 1GAS INLET SECTION INSTALLATIONFigure 2-5.MODEL PS540 SINGLE OVEN DIMENSIONS ELECTRICAL JUNCTION BOX1GAS INLET SECTION INSTALLATIONFigure 2-6.MODEL PS540 DOUBLE OVEN DIMENSIONS ELECTRICAL JUNCTION BOXFigure 2-7.MODEL TRIPLE OVEN DIMENSIONS SECTION INSTALLATIONRESTRAINT CABLE INSTALLATION Figure 2-8.Restraint Cable Assembly InstallationFigure 2-9.Typical PS540-SeriesOvens Installation SECTION INSTALLATIONUTILITY ROUGH-INDIMENSIONS AND POSITIONING FOR PS540-SERIESOVENSVENTILATION HOOD SECTION INSTALLATIONII. VENTILATION GUIDELINES Figure 2-10.Vent HoodVOLTAGE OF THE BLACK AND WHITE WIRES MUST BE NO SECTION INSTALLATIONDO NOT CONNECT BLACK WIRE TO HIGH LEG IV. ELECTRIC SUPPLY FOR GAS- HEATED OVENSV. GAS SUPPLY FOR GAS HEATED OVENS SECTION INSTALLATIONFigure 2-12.Junction Connection Box Figure 2-13.Flexible Hose Installation VI. CONVEYOR REAR STOP AND END STOP INSTALLATIONFigure 2-14.Installing Rear and End Stops NOTES SECTION INSTALLATIONSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS C. Heat Switch A. Door Safety SwitchB. Blower Switch D. Temperature ControllerFigure 3-3.Conveyor Speed Digital Control MEASURING CONVEYOR SPEEDSECTION OPERATION Figure 3-4.Product at entrance end of bakingOVEN MUST BE KEPT CLEAR OF SECTION OPERATIONIII. STEP-BY-STEPOPERATION COMBUSTIBLES AT ALL TIMESSECTION OPERATION Figure 3-6.Control PanelII. NORMAL OPERATION - STEP-BY-STEP A.Daily Startup ProcedureSECTION OPERATION wait + forSECTION 3 OPERATION PROBLEM IV. QUICK REFERENCE: TROUBLESHOOTINGSYMPTOM SOLUTIONSECTION MAINTENANCE SECTION MAINTENANCEA. Exterior SECTION MAINTENANCEI. MAINTENANCE - DAILY B. Cooling FanPRECAUTIONS II. MAINTENANCE - MONTHLYSECTION MAINTENANCE A. Removing Conveyor From Oven For CleaningFigure Figure SECTION MAINTENANCEFigure Figure FigureStandard Fingers SECTION MAINTENANCEB. Air Fingers Disassembly For Cleaning FigureD. Reassembly of Air Fingers SECTION MAINTENANCEC. Cleaning the Window FigureSECTION MAINTENANCE clear so you won’t pinch themSECTION MAINTENANCE E. Reinstall End Plugs SECTION MAINTENANCE2. Reinstall conveyor F. Conveyor Reassembly Into Oven SECTION MAINTENANCEG. Checking Conveyor Belt Tension SECTION MAINTENANCE H. Conveyor Belt Link RemovalJ. Attaching Drive Chain SECTION MAINTENANCEI. Replacing Conveyor Belt Lower End PlugIII. MAINTENANCE - EVERY 3 MONTHS SECTION MAINTENANCEA.Cleaning the Blower/Fan Motor C. Ventilation SECTION MAINTENANCEB. Electrical Terminals D. Checking the Blower/Fan BeltSECTION MAINTENANCEF. Split-beltConveyor Shaft Cleaning E. Blower Fan Shaft Bearing LubricationSECTION MAINTENANCE 9. Loosen the split locking collarIMPORTANT NOTICES IV. MAINTENANCE - EVERY 6 MONTHSSECTION MAINTENANCE Figure Figure Figure FigureITEM SECTION MAINTENANCEKEY SPARE PARTS KIT PART NOSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGSECTION TROUBLESHOOTING NOTESENGLISH SECTION 6 - PARTS LISTSECTION PARTS LIST SECTION 6 PARTS LIST ENGLISHENGLISH SECTION 6 PARTS LISTOVEN PANELS, WINDOW AND LEGS SECTION 6 PARTS LIST ENGLISHENGLISH CONTROL PANELSECTION 6 PARTS LIST ENGLISHENGLISH BLOWER AND SHROUDSECTION 6 PARTS LIST ENGLISHENGLISH CONVEYORSECTION 6 PARTS LIST ENGLISHENGLISH SECTION 6 PARTS LISTSPLIT BELT CONVEYOR SECTION 6 PARTS LIST ENGLISHGAS BURNER AND PIPING ASSEMBLY ENGLISHSECTION 6 PARTS LIST ENGLISHENGLISH MACHINERY COMPARTMENTNOTES SECTION PARTS LISTENGLISH SECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSWiring Diagram, G208-24050/60, 1PH 3W PS540 NOTES SECTION ELECTRICAL SCHEMATICSSECTION ELECTRICAL SCHEMATICS NOTESSECTION ELECTRICAL SCHEMATICS NOTESPage NOTICE 24-HourService Hotline:NOTICE NOTICE