Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall installation manual Section Installation, 2.Model PS540 Single Oven

Models: PS540

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SECTION 2

INSTALLATION

Figure 2-2. Model PS540 Single Oven

Option Base with Legs and Top

PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15″ LEGS & TOP

			P/N 34832
ITEM
NO.	QTY	PART NO.	DESCRIPTION
1	1	37900-0025	COMPLETE BASE WELDMENT
2	4	37900-0024	TOP PLATE, LEG WELDMENT
3	2	22290-0009	SWIVEL CASTER W/BRAKE FLAT PLATE
4	2	22290-0010	SWIVEL CASTER FLAT PLATE
5	32	220373	3/8″-16 × 1″ HEX SCREW,SST
6	32	21416-0001	3/8″ FLAT WASHER, SS
7	32	21422-0001	3/8″ SPLIT LOCK WASHER, ZP
8	4	21256-0008	SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S
9	1	22450-0228	RESTRAINT CABLE ASSEMBLY
10	1	33486	TOP COVER 304 PANEL

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Middleby Marshall installation manual Section Installation, 2.Model PS540 Single Oven, Option Base with Legs and Top

Contents

Middleby & installationowners operating manualFOR YOUR SAFETY, DO NOT STORE OR USE NO QUIBBLE LIMITED WARRANTY MIDDLEBY MARSHALLU.S.A. ONLY TABLE OF CONTENTS TABLE OF CONTENTSContinued SECTION DESCRIPTION SECTION DESCRIPTIONI.MODEL IDENTIFICATION and are also located inside the oven at the PS540 SERIES OVEN SPECIFICATIONSSERIES PS540 ELECTRICAL SPECIFICATIONS 3 WireA. Heat Transfer and How It Works SECTION DESCRIPTIONII. PRINCIPLE OF AIR FLOW Figure 1-4. PS540-SeriesOven Air FlowSECTION DESCRIPTION II. PRINCIPLE OF AIR FLOW ContinuedB. Air Fingers SECTION DESCRIPTION Figure 1-6. PS540-SeriesOven Components LocationsIII. COMPONENT FUNCTION Figure A. Conveyor Motor and Conveyor Belt SECTION DESCRIPTIONIII. COMPONENT FUNCTION Left Control Box Right Control BoxSECTION DESCRIPTION Figure 1-8.Cooling FanE. Cooling Fan — See Figure F2. Blank Plates SECTION DESCRIPTIONF. Air Fingers and Blank Plates - See Figure F1. Air FingersSECTION INSTALLATION SECTION INSTALLATIONI. UNLOADING INSTALLATION KIT SECTION INSTALLATIONPS540 OVEN INSTALLATION PARTS LIST FOR SERIES PS540 GAS OVENSECTION INSTALLATION Figure 2-2.Model PS540 Single OvenOption Base with Legs and Top SECTION INSTALLATION Figure 2-3.Model PS540 Double OvenOption Base with Legs and Top SECTION INSTALLATION Figure 2-4.Model PS540 Triple OvenOption Base with Outriggers and Top ELECTRICAL JUNCTION BOX SECTION INSTALLATIONFigure 2-5.MODEL PS540 SINGLE OVEN DIMENSIONS 1GAS INLETELECTRICAL JUNCTION BOX SECTION INSTALLATIONFigure 2-6.MODEL PS540 DOUBLE OVEN DIMENSIONS 1GAS INLETFigure 2-8.Restraint Cable Assembly Installation SECTION INSTALLATIONRESTRAINT CABLE INSTALLATION Figure 2-7.MODEL TRIPLE OVEN DIMENSIONSFOR PS540-SERIESOVENS SECTION INSTALLATIONUTILITY ROUGH-INDIMENSIONS AND POSITIONING Figure 2-9.Typical PS540-SeriesOvens InstallationFigure 2-10.Vent Hood SECTION INSTALLATIONII. VENTILATION GUIDELINES VENTILATION HOODIV. ELECTRIC SUPPLY FOR GAS- HEATED OVENS SECTION INSTALLATIONDO NOT CONNECT BLACK WIRE TO HIGH LEG VOLTAGE OF THE BLACK AND WHITE WIRES MUST BE NOSECTION INSTALLATION V. GAS SUPPLY FOR GAS HEATED OVENSFigure 2-12.Junction Connection Box VI. CONVEYOR REAR STOP AND END STOP INSTALLATION Figure 2-13.Flexible Hose InstallationFigure 2-14.Installing Rear and End Stops SECTION INSTALLATION NOTESSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS D. Temperature Controller A. Door Safety SwitchB. Blower Switch C. Heat SwitchFigure 3-4.Product at entrance end of baking MEASURING CONVEYOR SPEEDSECTION OPERATION Figure 3-3.Conveyor Speed Digital ControlCOMBUSTIBLES AT ALL TIMES SECTION OPERATIONIII. STEP-BY-STEPOPERATION OVEN MUST BE KEPT CLEAR OFFigure 3-6.Control Panel SECTION OPERATIONwait + for A.Daily Startup ProcedureSECTION OPERATION II. NORMAL OPERATION - STEP-BY-STEPSECTION 3 OPERATION SOLUTION IV. QUICK REFERENCE: TROUBLESHOOTINGSYMPTOM PROBLEMSECTION MAINTENANCE SECTION MAINTENANCEB. Cooling Fan SECTION MAINTENANCEI. MAINTENANCE - DAILY A. ExteriorA. Removing Conveyor From Oven For Cleaning II. MAINTENANCE - MONTHLYSECTION MAINTENANCE PRECAUTIONSFigure SECTION MAINTENANCEFigure Figure Figure FigureFigure SECTION MAINTENANCEB. Air Fingers Disassembly For Cleaning Standard FingersFigure SECTION MAINTENANCEC. Cleaning the Window D. Reassembly of Air Fingersclear so you won’t pinch them SECTION MAINTENANCESECTION MAINTENANCE SECTION MAINTENANCE E. Reinstall End Plugs2. Reinstall conveyor SECTION MAINTENANCE F. Conveyor Reassembly Into OvenG. Checking Conveyor Belt Tension H. Conveyor Belt Link Removal SECTION MAINTENANCELower End Plug SECTION MAINTENANCEI. Replacing Conveyor Belt J. Attaching Drive ChainSECTION MAINTENANCE III. MAINTENANCE - EVERY 3 MONTHSA.Cleaning the Blower/Fan Motor D. Checking the Blower/Fan Belt SECTION MAINTENANCEB. Electrical Terminals C. VentilationE. Blower Fan Shaft Bearing Lubrication MAINTENANCEF. Split-beltConveyor Shaft Cleaning SECTION9. Loosen the split locking collar SECTION MAINTENANCEFigure Figure Figure Figure IV. MAINTENANCE - EVERY 6 MONTHSSECTION MAINTENANCE IMPORTANT NOTICESPART NO SECTION MAINTENANCEKEY SPARE PARTS KIT ITEMSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGNOTES SECTION TROUBLESHOOTINGSECTION 6 - PARTS LIST ENGLISHSECTION PARTS LIST ENGLISH SECTION 6 PARTS LISTSECTION 6 PARTS LIST ENGLISHOVEN PANELS, WINDOW AND LEGS ENGLISH SECTION 6 PARTS LISTCONTROL PANEL ENGLISHENGLISH SECTION 6 PARTS LISTBLOWER AND SHROUD ENGLISHENGLISH SECTION 6 PARTS LISTCONVEYOR ENGLISHENGLISH SECTION 6 PARTS LISTSECTION 6 PARTS LIST ENGLISHSPLIT BELT CONVEYOR ENGLISH SECTION 6 PARTS LISTENGLISH GAS BURNER AND PIPING ASSEMBLYENGLISH SECTION 6 PARTS LISTMACHINERY COMPARTMENT ENGLISHSECTION PARTS LIST NOTESENGLISH SECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSWiring Diagram, G208-24050/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICS NOTESNOTES SECTION ELECTRICAL SCHEMATICSNOTES SECTION ELECTRICAL SCHEMATICSPage NOTICE 24-HourService Hotline:NOTICE NOTICE