Manuals / Middleby Marshall / Kitchen Appliance / Oven

Middleby Marshall Section Description, 6. PS540-SeriesOven Components Locations

Models: PS540

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SECTION 1

DESCRIPTION

III. COMPONENT FUNCTION (Figure 1-6)

Figure 1-6. PS540-Series Oven Components Locations

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Middleby Marshall Section Description, 6. PS540-SeriesOven Components Locations, III. COMPONENT FUNCTION Figure

Contents

owners operating & installationmanual MiddlebyFOR YOUR SAFETY, DO NOT STORE OR USE NO QUIBBLE LIMITED WARRANTY MIDDLEBY MARSHALLU.S.A. ONLY TABLE OF CONTENTS TABLE OF CONTENTSContinued SECTION DESCRIPTION SECTION DESCRIPTIONI.MODEL IDENTIFICATION SERIES PS540 ELECTRICAL SPECIFICATIONS PS540 SERIES OVEN SPECIFICATIONS3 Wire and are also located inside the oven at theII. PRINCIPLE OF AIR FLOW SECTION DESCRIPTIONFigure 1-4. PS540-SeriesOven Air Flow A. Heat Transfer and How It WorksSECTION DESCRIPTION II. PRINCIPLE OF AIR FLOW ContinuedB. Air Fingers SECTION DESCRIPTION Figure 1-6. PS540-SeriesOven Components LocationsIII. COMPONENT FUNCTION Figure III. COMPONENT FUNCTION SECTION DESCRIPTIONLeft Control Box Right Control Box A. Conveyor Motor and Conveyor BeltSECTION DESCRIPTION Figure 1-8.Cooling FanE. Cooling Fan — See Figure F. Air Fingers and Blank Plates - See Figure SECTION DESCRIPTIONF1. Air Fingers F2. Blank PlatesSECTION INSTALLATION SECTION INSTALLATIONI. UNLOADING PS540 OVEN INSTALLATION SECTION INSTALLATIONPARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KITSECTION INSTALLATION Figure 2-2.Model PS540 Single OvenOption Base with Legs and Top SECTION INSTALLATION Figure 2-3.Model PS540 Double OvenOption Base with Legs and Top SECTION INSTALLATION Figure 2-4.Model PS540 Triple OvenOption Base with Outriggers and Top Figure 2-5.MODEL PS540 SINGLE OVEN DIMENSIONS SECTION INSTALLATION1GAS INLET ELECTRICAL JUNCTION BOXFigure 2-6.MODEL PS540 DOUBLE OVEN DIMENSIONS SECTION INSTALLATION1GAS INLET ELECTRICAL JUNCTION BOXRESTRAINT CABLE INSTALLATION SECTION INSTALLATIONFigure 2-7.MODEL TRIPLE OVEN DIMENSIONS Figure 2-8.Restraint Cable Assembly InstallationUTILITY ROUGH-INDIMENSIONS AND POSITIONING SECTION INSTALLATIONFigure 2-9.Typical PS540-SeriesOvens Installation FOR PS540-SERIESOVENSII. VENTILATION GUIDELINES SECTION INSTALLATIONVENTILATION HOOD Figure 2-10.Vent HoodDO NOT CONNECT BLACK WIRE TO HIGH LEG SECTION INSTALLATIONVOLTAGE OF THE BLACK AND WHITE WIRES MUST BE NO IV. ELECTRIC SUPPLY FOR GAS- HEATED OVENSSECTION INSTALLATION V. GAS SUPPLY FOR GAS HEATED OVENSFigure 2-12.Junction Connection Box VI. CONVEYOR REAR STOP AND END STOP INSTALLATION Figure 2-13.Flexible Hose InstallationFigure 2-14.Installing Rear and End Stops SECTION INSTALLATION NOTESSECTION OPERATION SECTION OPERATIONI. CONTROL FUNCTIONS B. Blower Switch A. Door Safety SwitchC. Heat Switch D. Temperature ControllerSECTION OPERATION MEASURING CONVEYOR SPEEDFigure 3-3.Conveyor Speed Digital Control Figure 3-4.Product at entrance end of bakingIII. STEP-BY-STEPOPERATION SECTION OPERATIONOVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMESFigure 3-6.Control Panel SECTION OPERATIONSECTION OPERATION A.Daily Startup ProcedureII. NORMAL OPERATION - STEP-BY-STEP wait + forSECTION 3 OPERATION SYMPTOM IV. QUICK REFERENCE: TROUBLESHOOTINGPROBLEM SOLUTIONSECTION MAINTENANCE SECTION MAINTENANCEI. MAINTENANCE - DAILY SECTION MAINTENANCEA. Exterior B. Cooling FanSECTION MAINTENANCE II. MAINTENANCE - MONTHLYPRECAUTIONS A. Removing Conveyor From Oven For CleaningFigure Figure SECTION MAINTENANCEFigure Figure FigureB. Air Fingers Disassembly For Cleaning SECTION MAINTENANCEStandard Fingers FigureC. Cleaning the Window SECTION MAINTENANCED. Reassembly of Air Fingers Figureclear so you won’t pinch them SECTION MAINTENANCESECTION MAINTENANCE SECTION MAINTENANCE E. Reinstall End Plugs2. Reinstall conveyor SECTION MAINTENANCE F. Conveyor Reassembly Into OvenG. Checking Conveyor Belt Tension H. Conveyor Belt Link Removal SECTION MAINTENANCEI. Replacing Conveyor Belt SECTION MAINTENANCEJ. Attaching Drive Chain Lower End PlugSECTION MAINTENANCE III. MAINTENANCE - EVERY 3 MONTHSA.Cleaning the Blower/Fan Motor B. Electrical Terminals SECTION MAINTENANCEC. Ventilation D. Checking the Blower/Fan BeltF. Split-beltConveyor Shaft Cleaning MAINTENANCESECTION E. Blower Fan Shaft Bearing Lubrication9. Loosen the split locking collar SECTION MAINTENANCESECTION MAINTENANCE IV. MAINTENANCE - EVERY 6 MONTHSIMPORTANT NOTICES Figure Figure Figure FigureKEY SPARE PARTS KIT SECTION MAINTENANCEITEM PART NOSECTION TROUBLESHOOTING SECTION TROUBLESHOOTINGNOTES SECTION TROUBLESHOOTINGSECTION 6 - PARTS LIST ENGLISHSECTION PARTS LIST ENGLISH SECTION 6 PARTS LISTSECTION 6 PARTS LIST ENGLISHOVEN PANELS, WINDOW AND LEGS ENGLISH SECTION 6 PARTS LISTCONTROL PANEL ENGLISHENGLISH SECTION 6 PARTS LISTBLOWER AND SHROUD ENGLISHENGLISH SECTION 6 PARTS LISTCONVEYOR ENGLISHENGLISH SECTION 6 PARTS LISTSECTION 6 PARTS LIST ENGLISHSPLIT BELT CONVEYOR ENGLISH SECTION 6 PARTS LISTENGLISH GAS BURNER AND PIPING ASSEMBLYENGLISH SECTION 6 PARTS LISTMACHINERY COMPARTMENT ENGLISHSECTION PARTS LIST NOTESENGLISH SECTION ELECTRICAL SCHEMATICS SECTION ELECTRICAL SCHEMATICSWiring Diagram, G208-24050/60, 1PH 3W PS540 SECTION ELECTRICAL SCHEMATICS NOTESNOTES SECTION ELECTRICAL SCHEMATICSNOTES SECTION ELECTRICAL SCHEMATICSPage NOTICE 24-HourService Hotline:NOTICE NOTICE