SECTION 3 - SERVICING COMPONENTS

Appendix - Instructions for Service Kit 47321 - Digital Temperature Controller Kit, 2/02

Jumper Setting

Loosen the Phillips screw at the bottom center of the faceplate. Then, pull the controller out of its sleeve.

Next, access the jumper shown in Figure 6. This jumper affects the signal that is output from Terminals 15 and 16. The jumper MUST be set to the correct position for proper operation of the controller.

CAUTION

If the jumper is incorrectly set, the oven will be unable to properly maintain temperature. In addi- tion, DAMAGE MAY OCCUR TO THE CONTROLLER AND OTHER OVEN COMPONENTS. Always make sure that the jumper is correctly set BEFORE restoring power to the oven!

For gas ovens equipped with the modulating gas system, the jumper must be set to the “W1” position.

This instructs the controller to send a variable-current 4-20 mA signal from Terminals 15 and 16 to the amplifier board. The board converts this to a 0-24VDC signal which is sent to the modulating valve. The valve regulates the gas flow according to the need for heat to maintain the set point.

For gas ovens, you should always check inside the machinery compartment to see whether a modu- lating valve is present in the unit before setting this jumper.

For electric ovens equipped with the variable pulse system, the jumper must be set to the “W2” position.

This instructs the controller to send a constant-current, pulsed 20VDC signal to the relay. Once per second, the signal “pulses” on proportional to the need for heat to maintain the set point.

As of 1/02, only the PS536 Electric oven uses the variable pulse system. Other oven models equipped with this system will be announced by Middleby as they become available.

For all other ovens - gas or electric - that use the on-off system, the jumper may be set to either position.

After the jumper has been properly set, replace the controller into its sleeve and tighten the screw.

Figure 6

Programming

Jumper is set to the “W1”

Jumper is set to the “W2”

position for gas ovens with

position for electric ovens

modulating gas system

with variable pulse system

1.Restore electrical power to the oven.

2.Refer to Figure 7. Set the following options, according to the customer’s preferences:

Set Point locked or unlocked

Degrees Fahrenheit or Celsius

Set Point or Actual Temperature display

3.Set the controller to PID or On-Off operating mode. Choose the PID mode for BOTH gas ovens with the modulating systemAND for elec- tric ovens with the variable pulse system.

4.Adjust the Set Point according to the customer’s specifications.

5.If the PID operating mode was chosen, per- form an Auto-Tune calibration as per the in- structions in Figure 7.

6.Check that the customer is familiar with the operation of the controller. The last page of these instructions includes an operating guide for the controller. Remove this page and leave

it with the customer for future reference.

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Middleby Marshall PS555, PS570, PS360, PS200, PS220, PS224 PS310 manual Jumper Setting

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