Dia Part Description Quantity Mkgs | Miller Electric 500D, 600 X

OM-4428 Page 87

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.

Miller Electric 500D, 600 X manual Dia Part Description Quantity Mkgs

Models: 500D 600 X

Dia.

Part

Description

Quantity

Mkgs.

Figure 15-1. Main Assembly (Continued)

OM-4428 Page 87

500D, 600 X specifications

Item	Dia.	Part	Description	Quantity
No.	Mkgs.	No.	Description	Quantity
			Figure 15-1. Main Assembly (Continued)

. . . . . . . . . .	. . . . . . .	♦174 064	. . IDLE, solenoid assy	. . . 1
. . . . . . . . . .	. . . . . . .	♦175 937	. . BRACKET, support solenoid	. . . 1
. . . 41 . . . .	. . . . . . . .	. *067 266	. . BELT, blower (Deutz F4L2011 engine)	. . . 1
. . . 42 . . . .	. . . . . . . .	. 201 714	. . BOX, air intake (Deutz F4L2011 engine)	. . . 1
. . . 43 . . . .	. . . . . . . .	. 201 748	. . UPRIGHT, rear	. . . 1
. . . 43 . . . .	. . . . . . . .	♦202 638	. . UPRIGHT, rear ss	. . . 1
. . . 44 . . . .	. . . . . . . .	. 190 206	. . CABLE, bat neg 42 in lg No. 2 awg w/clamp and .375rng	. . . 1
. . . 45 . . . .	. . . . . . . .	. 108 081	. . TERMINAL PROTECTOR, battery post mtg	. . . 2
. . . 46 . . . .	. . . . . . . .	. 190 207	. . CABLE, bat pos 45 in lg No. 1 awg w/clamp and .406rng	. . . 1
. . . 47 . . . .	. . . . . . . .	. 203 430	. . BRACKET, battery holddown	. . . 1
. . . 48 . . . .	. . . . . . . .	. 190 897	. . BATTERY, stor 12V 650crk 110rsv gp 24	. . . 1
. . . 49 . . . .	. . . . . . . .	. 201 006	. . BOLT, j stl .312−18 x 8.500 pld	. . . 2
. . . 50 . . . .	. . . . . . . .	+201 183	. . COVER, battery access	. . . 1
. . . 50 . . . .	. . . . . . . .	. 202 639	. . COVER, battery access ss	. . . 1
. . . 51 . . . .	. . . . . . . .	. 168 385	. . LABEL, warning battery explosion can blind	. . . 1
. . . 52 . . . .	. . . . . . . .	+215 252	. . GUARD, belt	. . . 1
. . . 53 . . . .	. . . . . . . .	. 199 849	. . SCREW, 625-11 x 4.00hexhd pln gr 5 pld	. . . 4
. . . 54 . . . .	. . . . . . . .	. 071 731	. . WASHER, flat .656 ID x 2.250 OD x .187T stl pld	. . . 4
. . . 55 . . . .	. . . . . . . .	. 191 812	. . BRACKET, mtg engine RH (Deutz F4L2011 engine)	. . . 1
. . . 56 . . . .	. . . . . . . .	. 071 890	. . RETAINER, mount eng/gen	. . . 4
. . . 57 . . . .	. . . . . . . .	. 071 730	. . TUBING, stl .875 OD x 12ga wall x 2.500	. . . 4
. . . 58 . . . .	. . . . . . . .	. 083 476	. . MOUNT, eng/gen nprn .875 ID x 2.500 OD x 2.000	. . . 4
. . . 59 . . . .	. . . . . . . .	. 135 205	. . NUT, 625-11 .94hex .76H stl pld elastic stop nut	. . . 4
. . . . . . . . . .	. . . . . . . .	. 199 507	. . HOSE, oil drain assy 20 in (consisting of)	. . . 1
. . . 60 . . . .	. . . . . . . .	. 165 271	. . . . VALVE, oil drain 3/8-18NPTF	. . . 1
. . . 61 . . . .	. . . . . . . .	. 176 529	. . . . FITTING, hose brs barbed fem 1/2tbg x 3/8NPT	. . . 1
. . . 62 . . . .	. . . . . . . .	. . 113 854	. . . . HOSE, SAE .500 ID x .780 OD xc oil (order by ft)	. . . 2ft
. . . 63 . . . .	. . . . . . . .	. 176 528	. . FITTING, hose brs barbed elbow fem 1/2 tbg x 1/2 NPT	. . . 1
. . . 64 . . . .	. . . . . . . .	. 173 336	. . FITTING, adapter oil drain	. . . 1
. . . 65 . . . .	. . . . . . . .	. . . . . . . . . .	. . WASHER, oil drain (available through engine manufacturer)	. . . 1
. . . 66 . . . .	. . . . . . . .	. 219 229	. . BRACKET, mtg solenoid (Deutz F4L2011 engine)	. . . 1
. . . 67 . . . .	. . . . . . . .	. 206 297	. . BASE, fuel filter assy	. . . 1
. . . 68 . . . .	. . . . . . . .	. 145 282	. . FITTING, hose brs barbed elbow M 5/16tbg x 1/4NPT	. . . 2
. . . 69 . . . .	. . . . . . . .	. 196 465	. . HOSE, SAE .312 ID X .560 OD X 23.00	. . . 1
. . . . . . . . . .	. . . . . . . .	. 200 032	. . HOSE, SAE .312 ID X .560 OD X 38.000	. . . 1
. . . 70 . . . .	. . . . . . . .	. *192 744	. . FILTER, fuel spin-on	. . . 1
. . . 71 . . . .	. . . . . . . .	. 190 992	. . KEEPER, latch engine access door	. . . 1
. . . 72 . . . .	. . . . . . . .	. 190 076	. . CHANNEL, stiffener engine access	. . . 1
. . . 72 . . . .	. . . . . . . .	♦202 635	. . CHANNEL, stiffener engine access e-coat	. . . 1
. . . 73 . . . .	. . . . . . . .	. 199 592	. . LATCH, paddle series 20 (black)	. . . 1
. . . 74 . . . .	. . . . . . . .	. 215 233	. . LABEL, diesel engine maintenance Deutz (Wordless Label)	. . . 1
. . . 75 . . . .	. . . . . . . .	+200 989	. . DOOR, engine access	. . . 1
. . . 75 . . . .	. . . . . . . .	+210 736	. . DOOR, engine access ss	. . . 1
. . . 76 . . . .	. . . . . . . .	. 189 975	. . HINGE, door access 180deg	. . . 2
. . . 77 . . . .	. . . . . . . .	. 208 141	. . STOP, door	. . . 2
. . . 78 . . . .	. . . . . . . .	. 189 826	. . PANEL, rocker	. . . 1
. . . 78 . . . .	. . . . . . . .	. 199 298	. . PANEL, rocker ss	. . . 1
. . . 79 . . . .	. . . . . . . .	. 189 827	. . PANEL, gen RH	. . . 1
. . . 79 . . . .	. . . . . . . .	. 199 300	. . PANEL, gen RH ss	. . . 1
. . . 80 . . . .	. . . . . . . .	. 191 626	. . BUMPER, door engine access	. . . 2
. . . 81 . . . .	. . . . . . . .	. 218 087	. . TANK, fuel (consisting of)	. . . 1
. . . 82 . . . .	. . . . . . . .	. 124 253	. . . . BUSHING, tank fuel	. . . 4
. . . . . . . . . .	. . . . . . . .	. 084 173	. . . . CLAMP, hose .460 − .545clp dia slfttng	. . . 2
. . . 83 . . . .	. . . . . . . .	. 189 912	. . . . FITTING, stl barbed elbow w/.047 in orf zinc pld	. . . 1
. . . 84 . . . .	. . . . . . . .	. 189 909	. . . . FITTING, stand pipe hose .250 x 9.260 lg 90deg zinc	. . . 1
. . . 85 . . . .	. . . . . . . .	. 189 913	. . . . FITTING, stl barbed elbow zinc pld	. . . 1
. . . 86 . . . .	. . . . . . . .	. 190 142	. . . . SENDER, fuel gauge 9.7500 deep tank	. . . 1
. . . 87 . . . .	. . . . . . . .	. 189 910	. . . . FITTING, stand pipe hose .3125 x 9.260 lg 90deg zinc	. . . 1