PC6 192 | Miller Electric 500D, 600 X instruction

Item			Dia.		Part	Description	Quantity
	No.		Mkgs.		No.	Description	Quantity
					Figure 15-5. Panel, Front w/Components − CC/CV Models (Continued)

. . .	6	. . . . . S6 .		. . .	193 234 . .	SWITCH, rotary 6 position gold contacts (included in control box harness,
. . .	. . .	. .	. . . . . . . .	. . .	. . . . . . . . . . .	see Figure 15-3)	. . 1
. . .	. . .	. .	. . . . . . . .	. . .	. 197527 . .	GUARD, circuit breaker (for S6 − not included w/harness)	. . 1
. . .	7	. . . . . S5 .		. . .	. 011 609 . .	SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr (included in
. . .	. . .	. .	. . . . . . . .	. . .	. . . . . . . . . . .	control box harness, see Figure 15-3)	. . 1
. . .	8	. .	. . . . . . . .	. . .	202 209 . .	SPACER, nylon	. . 2
. . .	9	. . . . PC6		. . .	192 995 . .	CIRCUIT CARD ASSY, connector/receptacle	. . 1
. . . 10		. .	. . CB5 . . .		139 266 . .	SUPPLEMENTARY PROTECTOR, Man Reset 1p 15a 250vac	. . 1
. . . 11		. .	. . CB6	. . .	083 432 . .	SUPPLEMENTARY PRO, Man Reset 1p 10a 250vac Frict	. . 1
. . . 12		. .	. . . S2 .	. . .	021 467 . .	SWITCH, tgl spst 3a 250v off−none−(on) spd term	. . 1
. . . 13		. .	. . . S1 .	. . .	212 436 . .	SWITCH, ignition 4 position w/handle	. . 1
. . .	. . .	. .	. . . . . . . .	. . .	201 553 . .	CLIP, circuit breaker retaining	. . 1
. . . 14		. .	. . CB1 . . .		201 083 . .	SUPPLEMENTARY PROTECTOR, Man Reset 2p 20a 250vac	. . 1
. . . 14		. .	. . CB1 . . ♦202 683 . .			SUPPLEMENTARY PROTECTOR, Man Reset 2p 40a 240vac	. . 1
. . .	. . .	. .	. . . . . . . .	. . ♦197 527 . .		GUARD, circuit breaker	. . 1
. . .	. . .	. .	CB2, CB3 ♦201 083 . .			SUPPLEMENTARY PROTECTOR, Man Reset 2p 20a 250vac	. . 2
. . .	. . .	. .	. . . . . . . .	. . .	201 109 . .	HARNESS, generator power (consisting of)	. . 1
. . . 15		. .	. . CB2 . . .		093 996 . . .	. SUPPLEMENTARY PRO, Man Reset 1p 20a 250vac Frict	. . 1
. . . 16		. .	. GFCI1	. .	151 981 . . .	. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI	. . 1
. . . 17		. .	. . RC1 . . .		147 632 . . .	. RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R	. . 1
. . .	. . .	. .	. . . . . . . .	. . ♦201 053 . .		HARNESS, generator power (European Receptacle) (consisting of) . .	. . 1
. . . 15		. .	. . CB2 . . .		093 996 . . .	. SUPPLEMENTARY PRO, Man Reset 1p 20a 250vac Frict	. . 1
. . .	. . .	. .	. . CB3 . . .		139 266 . . .	. SUPPLEMENTARY PROTECTOR, Man Reset 1p 15a 250vac . . . .	. . 1
. . . 16		. .	. GFCI1	. .	151 981 . . .	. RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI	. . 1
. . .	. . .	. .	. . . . . . . .	. . ♦213 577 . .		HARNESS, generator power (export models)	. . 1
. . .	. . .	. .	. . . . . . . .	. . ♦189 549 . .		BLOCK, term assy standard	. . 1
. . .	. . .	. .	. . . . . . . .	. . ♦038 620 . .		LINK, jumper term block	. . 1
. . . 17		. .	. . RC1	. . .	176 355 . .	RECEPTACLE, str 2p3w 16a 220v flange mtg (European Receptacle)	. . 1
. . . 17		. .	. . RC1	. . ♦173 556 . .		RECEPTACLE, str 2p3w 32a 130v flange mtg (export models)	. . 1
. . .	. . .	. .	. . RC2	. . ♦176 355 . .		RECEPTACLE, str 2p3w 16a 220v flange mtg (export models)	. . 1
. . .	. . .	. .	. . RC3	. . ♦173 555 . .		RECEPTACLE, str 2p3w 16a 130v flange mtg (export models)	. . 1
. . . 18		. .	. . RC5 . . ♦182 954 . .			RCPT, str 3P4W 50A 125/250V	. . 1
. . . 19		. .	. . . . . . . .	. . ♦025 248 . .		STAND-OFF, insul .250-20 x 1.2	. . 1
. . . 20		. .	. . . . . . . .	. . ♦604 102 . .		CONNECTOR, clamp cable 1.000	. . 1
. . . 21		. .	. . . . . . . .	. . ♦197 527 . .		GUARD, circuit breaker	. . 1
. . . 22		. .	. . . . . . . .	. . ♦197 363 . .		TERMINAL, ring tng screw clamp	. . 3
. . . 23		. .	. . CB7 . . ♦214 926 . .			SUPPLEMENTARY PROTECTOR, Man Reset 3p 50a 250vac	. . 1
. . . 24		. .	. . . . . . . .	. . +215 347 . .		PANEL, generator power	. . 1
. . . 24		. .	. . . . . . . .	. ♦+215 406 . .		PANEL, gen pwr ss	. . 1
. . . 24		. .	. . . . . . . .	. ♦+215 403 . .		PANEL, gen pwr (European Receptacle)	. . 1
. . . 24		. .	. . . . . . . .	. ♦+204 258 . .		PANEL, gen pwr (110/220 volt receptacles) (export models)	. . 1
. . . 24		. .	. . . . . . . .	. +♦215 363 . .		PANEL, generator power (full kVA option)	. . 1
. . . 25		. .	. . . . . . . .	. . ♦214 927 . .		BOOT, circuit breaker 3 pole	. . 1
. . . 26		. .	. . . . . . . .	. . ♦197 508 . .		PLUG, protective	. . 1
. . . 27		. .	. . . . . . . .	. . ♦077 440 . .		BUSHING, conduit 1 in	. . 1
. . . 28		. .	. . . . . . . .	. . .	601 836 . .	NUT, 250−20 .50hex .19h brs	. . 3
. . . 29		. .	. . . . . . . .	. . .	209 056 . .	COVER, receptacle w/gasket	. . 1
. . . 30		. .	. . . . . . . .	. . .	083 030 . .	STUD, brs .250−20 x 1.750 w/hex collar	. . 1
. . .	. . .	. .	. . CT2	. . ♦197 433 . .		TRANSFORMER, current sensing	. . 1
. . . 31		. .	. . . . . . . .	. . .	190 861 . .	LABEL, warning, electric shock and moving parts etc	. . 1
. . . 31		. .	. . . . . . . .	. . ♦197 399 . .		LABEL, warning 3 ph generator power	. . 1
. . . 32		. .	. . . . . . . .	. . .	209 056 . .	COVER, receptacle 2.250 dia lexan	. . 2
. . . 33		. .	. . . . . . . .	. . .	206 795 . .	BOOT, circuit breaker clear hex nut	. . 1
. . . 34		. .	. . . S12	. . ♦195 825 . .		SWITCH, polarity	. . 1
. . . 34		. .	. . . S12	. . ♦220 491 . .		SWITCH, ac/polarity	. . 1
. . . 35		. .	. . . . . . . .	. . .	201 125 . .	PANEL, mtg terminal pwr output	. . 1

OM-4428 Page 97

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.

Miller Electric 500D, 600 X manual PC6 192

Models: 500D 600 X

Dia.

Figure 15-5. Panel, Front w/Components − CC/CV Models (Continued)

. . . . PC6

192 995 . .

. GFCI1

. GFCI1

OM-4428 Page 97

500D, 600 X specifications