Item

Dia.

 

Part

Description

Quantity

 

No.

 

Mkgs.

 

No.

 

 

 

 

 

 

Figure 15-1. Main Assembly

 

 

 

 

 

 

 

 

 

. . .

1

. . . .

. . . . . .

. . .

189 824 . .

PANEL, gen LH

. . . 1

. . .

1

. . . .

. . . . . .

. . 199 294 . .

PANEL, gen LH ss

. . . 1

. . .

2

. . . .

. . . . . .

. . .

225 120 . .

LABEL, warning moving parts can cause injury

. . . 8

. . .

3

. . . .

. . . . . .

. .

+189 828 . .

PANEL, engine side

. . . 1

. . .

3

. . . .

. . . . . .

. +199 301 . .

PANEL, engine side ss

. . . 1

. . .

. . .

. . . .

. . . . . .

. . 212 570 . .

Baffle, engine side (export models)

. . . 1

. . . 4 . . . . . Z1 .

. . .

189 395 . .

REACTOR, ac

. . . 1

. . . 4 . . . . . Z1 .

. . 201 520 . .

REACTOR, ac environmental

. . . 1

. . .

5

. . . . . 1T .

. . .

038 621 . .

BLOCK, term 30A 4 pole frict term str

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

038 620 . .

LINK, jumper term blk 30A

. . . 2

. . .

6

. . . .

. . . . . .

. . .

081 499 . .

BRACKET, mtg strip terminal

. . . 1

. . .

7

. . . .

. . . . . .

. . .

206 352 . .

BRACE, front to center upright

. . . 2

. . .

. . .

. . . .

. . . . . .

. . .

203 260 . .

LABEL, caution do not use ether

. . . 1

. . .

8

. . SR4, SR5 .

215 909 . .

RECTIFIER

. . . 2

. . . 9 . . . . CB4

. . .

045 061 . .

CIRCUIT BREAKER, auto reset 24vdc 7 amp

. . . 1

. . . 10

. . . .

. . . . . .

. . .

201 697 . .

PAN, reactor and rectifier

. . . 1

. . . 11

. . . .

. T1 .

. . .

201 613 . .

TRANSFORMER w/bracket

. . . 1

. . . 11

. . . .

. T1 .

. . 205 636 . .

TRANSFORMER w/bracket (environmental coating)

. . . 1

. . . 12

. . . .

. . . . . .

. . .

173 352 . .

EXTRUSION, rubber clamp/bulb (order by ft)

. . . 3ft

. . . 13

. . . .

. . . . . .

. . .

189 708 . .

FIREWALL, top

. . . 1

. . . 14

. . . .

. . . . . .

. . .

191 307 . .

COVER, plate

. . . 1

. . . 15

. . . .

. . . . . .

. . .

191 829 . .

HOSE, air cleaner

. . . 1

. . . 16

. . . .

. . . . . .

. . .

189 763 . .

BRACKET, mtg air cleaner

. . . 1

. . . 17

. . . .

. . . . . .

. . .

189 764 . .

AIR CLEANER, intake

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*192 938 . .

FILTER, air element primary

. . . 1

. . .

. . .

. . . .

. . . . . .

. *192 939 . .

FILTER, air element safety

. . . 1

. . . 18

. . . .

. . . . . .

. . .

189 464 . .

SEAL, weather lift eye

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

173 909 . .

HOSE, sae .312 id x .560 od x 24.000 (order by ft)

. . . 2

. . . 19

. . . .

. . . . . .

. . .

201 658 . .

UPRIGHT, center assembly

. . . 1

. . . 20

. . . .

. . . . . .

. .

+200 999 . .

BASE

. . . 1

. . . 20

. . . .

. . . . . .

. +203 382 . .

BASE e-coat

. . . 1

. . . 21

. . . .

. . . . . .

. . .

196 220 . .

BRACKET, hold down fuel tank rear

. . . 1

. . . 22

. . . .

. . . . . .

. . .

192 362 . .

BRACKET, mtg nyl 1/2 conduit

. . . 1

. . . 23

. . . .

. . . . . .

. .

+201 934 . .

COVER, top

. . . 1

. . . 23

. . . .

. . . . . .

. +202 640 . .

COVER, top ss

. . . 1

. . . 24

. . . .

. . . . . .

. . .

189 052 . .

GROMMET, plastic neck filler fuel

. . . 1

. . . 25

. . . .

. . . . . .

. . .

190 198 . .

CAP, tank screw-on 3.500 in w/vent

. . . 1

. . . 26

. . . .

. . . . . .

. . .

192 041 . .

LABEL, use diesel fuel only (Wordless Label)

. . . 1

. . . 27

. . . .

. . . . . .

. . .

222 513 . .

LABEL, warning falling equipment can cause serious

. . . 1

. . . 28

. . . .

. . . . . .

. . .

224 265 . .

LABEL, warning hot exhaust parts do not touch

. . . 1

. . . 29

. . . .

. . . . . .

. . .

105 734 . .

PIPE, muffler extension elbow 1.875 OD

. . . 1

. . . 30

. . . .

. . . . . .

. . .

201 592 . .

PIPE, exhaust

. . . 1

. . . 31

. . . .

. . . . . .

. . .

201 851 . .

COVER, radiator access

. . . 1

. . . 32

. . . .

. . . . . .

. . .

191 354 . .

SUPPORT, cover

. . . 1

. . . 32

. . . .

. . . . . .

. . .

202 633 . .

SUPPORT, cover e-coat

. . . 1

. . . 33

. . . .

. . . . . .

. . .

010 875 . .

CLAMP, muffler 2.000 dia u pld

. . . 1

. . . 34

. . . .

. . . . . .

. . .

200 730 . .

MANIFOLD, exhaust muffler

. . . 1

. . . 35

. . . .

. . . . . .

Figure 15-6 . .

GENERATOR

. . . 1

. . . 36

. . . .

. . . . . .

. . .

191 577 . .

GUARD, starter (Deutz F4L2011 engine)

. . . 1

. . . 37

. . . .

. . . . . .

. . .

191 809 . .

BRACKET, mtg engine LH (Deutz F4L2011 engine)

. . . 1

. . . 38

. . . .

. . . . . .

. . .

190 951 . .

EDGE TRIM, styel tl750-b2 x 1/16 black w/clips 1.625

. . . 1

. . . 39

. . . .

. . . . . .

. . .

191 817 . .

BAFFLE, air (Deutz F4L2011 engine)

. . . 1

. . . 40

. . . .

. . . . . .

. . .

213 877 . .

ENGINE, Deutz dsl elec F4L2011 (consisting of)

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*067 265 . . .

. FILTER, oil (engine) (Deutz F4L2011 engine)

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*192 744 . . .

. FILTER, fuel spin-on (Deutz F4L2011 engine)

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*066 217 . . .

. FILTER, fuel secondary (Deutz F4L2011 engine)

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*195 745 . . .

. SWITCH, oil pressure

. . . 1

. . .

. . .

. . . .

. . . . . .

. . .

*195 746 . . .

. SENDER, coolant

. . . 1

OM-4428 Page 86

Page 90
Image 90
Miller Electric 600 X, 500D manual Dia Part Description Quantity

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.