PLG3

Item	Dia.		Part	Description	Quantity
No.	Mkgs.		No.	Description	Quantity
		Figure 15-2. Control Box Assembly − CC Models (Continued)

. . . . . . . . . .	. . . . . .	. . .	215 013 . .	HARNESS, unit weld control (consisting of)	. . . . . 1
. . . . . . . . . .	PLG3	. . .	158 465 . . .	. CONN, rect univ 084 12p/s 3row plug cable lkg	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	187 654 . . .	. SEAL, wire univ 12p/s 3row	. . . . . 1
. . . . . . . . . .	PLG6	. . . .	114 063 . . .	. CONN, rect univ 084 4p/s 1row plug cable lkg	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	192 309 . . .	. CLIP, snap in .630 bundle .250 hole .248 thk	. . . . . 2
. . . 12 . . . .	. . . . . .	. . .	177 136 . .	CLAMP, capacitor 1.375dia	. . . . . 1
. . . 13 . . . .	. C9 .	. . . .	087 110 . .	CAPACITOR, elctlt 240uf 200VDC	. . . . . 1
. . . 14 . . . .	. R6 .	. . .	141 424 . .	RESISTOR, ww fxd 30 w 25 ohm faston te	. . . . . 1
. . . 15 . . . .	PC7	. . ♦195 706 . .		MODULE, pull to idle, two output, 7 pin	. . . . . 1
. . . 16 . . . .	CR4	. . ♦113 247 . .		RELAY, encl 12vdc dpdt 20a/120vac 8pin flange mtg	. . . . . 1
. . . 17 . . . .	CR6	. . ♦090 104 . .		RELAY, encl 12vdc spst 30a/15vdc 5pin flange mtg	. . . . . 1
. . . 18 . . . .	CR3 . . .		090 104 . .	RELAY, encl 12VDC SPST 30A/15VDC spin flange mtg	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	215 660 . .	HARNESS, engine control (Deutz F4L2011 engine) (consisting of)	. . . . 1
. . . 19 . . .	D1/C1	. .	189 701 . . .	. DIODE/CAPACITOR BOARD	. . . . . 1
. . . 20 . . . .	CB10	. . .	190 374 . . .	. CIRCUIT BREAKER, auto reset 12VDC 40A	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	148 850 . . .	. SOCKET, relay 5 pin	. . . . . 2
. . . . . . . . . .	PLG4	. . . .	114 062 . . .	. CONNECTOR, rect univ 084 15P/S 3 row plug cable lkg	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	173 916 . . .	. HOUSING, contact 10-pole	. . . . . 1
. . . 21 . . . .	CR1	. . .	214 876 . . .	. RELAY, encl 6vdc spst 35a/14vdc 5 pin	. . . . . 1
. . . 22 . . . .	CB14	. . ♦205 927 . . .		. CIRCUIT BREAKER, auto reset 12vdc 12 amp	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	205 931 . .	HARNESS, engine control (Deutz F3L912 engine) (consisting of)	. . . . . 1
. . . 19 . . .	D8/C8	. .	189 701 . . .	. DIODE/CAPACITOR BOARD	. . . . . 1
. . . 20 . . . .	CB10	. . .	190 374 . . .	. CIRCUIT BREAKER, auto reset 12VDC 40A	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	148 850 . . .	. SOCKET, relay 5 pin	. . . . . 2
. . . . . . . . . .	PLG4	. . . .	114 062 . . .	. CONNECTOR, rect univ 084 15P/S 3 row plug cable lkg	. . . . . 1
. . . 21 . . . .	CR1	. . .	214 876 . . .	. RELAY, encl 6vdc spst 35a/14vdc 5 pin	. . . . . 1
. . . 22 . . . .	CB14	. . .	205 927 . . .	. CIRCUIT BREAKER, auto reset 12vdc 12 amp	. . . . . 1
. . . 23 . . . .	CR8	. . ♦197 325 . .		RELAY, encl 12vdc spst 70a 4pin flange mtg	. . . . . 1
. . . 24 . . . .	TD1	. . .	214 928 . .	TIMER, delay on make/break open 30 sec 12vdc	. . . . . 1
. . . 25 . . . .	CR9	. . .	090 104 . .	RELAY, encl 12vdc spst 30a/15vdc 5pin flange mtg	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	235 251 . .	HARNESS, fuel shutdown solenoid (consisting of)	. . . . . 1
. . . 26 . . . .	. R7 .	. . .	235 250 . . .	. RESISTOR, hsc 30 w 3 ohm	. . . . . 1
. . . . . . . . . .	. . . . . .	. . .	148 850 . . .	. SOCKET, relay 5 pin	. . . . . 1

♦Optional

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4428 Page 90

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.

Miller Electric 600 X, 500D manual PLG3

Models: 500D 600 X

Dia.

Figure 15-2. Control Box Assembly − CC Models (Continued)

PLG6

CR6

CR1

CR9

OM-4428 Page 90

500D, 600 X specifications