14-11. Selecting Extension Cord (Use Shortest Cord Possible)

Cord Lengths for 120 Volt Loads

If unit does not have GFCI receptacles, use GFCI-protected extension cord.

Maximum Allowable Cord Length in ft (m) for Conductor Size (AWG)*

Current

Load (Watts)

4

 

6

 

8

10

12

14

(Amperes)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

600

 

 

 

350

(106)

225 (68)

137

(42)

100 (30)

 

 

 

 

 

 

 

 

 

 

7

840

 

400

(122)

250 (76)

150 (46)

100

(30)

62 (19)

 

 

 

 

 

 

 

 

10

1200

400 (122)

275 (84)

175 (53)

112 (34)

62 (19)

50 (15)

 

 

 

 

 

 

 

 

15

1800

300 (91)

175 (53)

112 (34)

75 (23)

37 (11)

30 (9)

 

 

 

 

 

 

 

 

 

 

20

2400

225 (68)

137 (42)

87

(26)

50 (15)

30

(9)

 

 

 

 

 

 

 

 

 

 

 

25

3000

175 (53)

112 (34)

62

(19)

37 (11)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

3600

150 (46)

87

(26)

50

(15)

37 (11)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

4200

125 (38)

75

(23)

50

(15)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

4800

112 (34)

62

(19)

37 (11)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

5400

100 (30)

62

(19)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

6000

87 (26)

50

(15)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Conductor size is based on maximum 2% voltage drop

Cord Lengths for 240 Volt Loads

If unit does not have GFCI receptacles, use GFCI-protected extension cord.

Maximum Allowable Cord Length in ft (m) for Conductor Size (AWG)*

Current

Load (Watts)

4

6

 

8

10

12

14

(Amperes)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

1200

 

 

700

(213)

450

(137)

225 (84)

200 (61)

 

 

 

 

 

 

 

 

 

7

1680

 

800 (244)

500

(152)

300 (91)

200 (61)

125 (38)

 

 

 

 

 

 

 

 

 

10

2400

800 (244)

550 (168)

350

(107)

225 (69)

125 (38)

100 (31)

 

 

 

 

 

 

 

 

15

3600

600 (183)

350 (107)

225 (69)

150 (46)

75 (23)

60 (18)

 

 

 

 

 

 

 

 

20

4800

450 (137)

275 (84)

175 (53)

100 (31)

60 (18)

 

 

 

 

 

 

 

 

 

 

25

6000

350 (107)

225 (69)

125 (38)

75

(23)

 

 

 

 

 

 

 

 

 

 

 

30

7000

300 (91)

175 (53)

100 (31)

75

(23)

 

 

 

 

 

 

 

 

 

 

 

35

8400

250 (76)

150 (46)

100 (31)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40

9600

225 (69)

125 (38)

75

(23)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

10,800

200 (61)

125 (38)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

12,000

175 (53)

100 (31)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Conductor size is based on maximum 2% voltage drop

OM-4428 Page 83

Page 87
Image 87
Miller Electric 500D, 600 X manual Selecting Extension Cord Use Shortest Cord Possible

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.