Rear Of Panel, Close, Connections | Miller Electric 500D, 600 X

8-2. Connecting To Optional Three-Phase Generator (CC/CV Models Only)

			. Place Process/Contactor switch
			in Electrode Hot - Stick position
			when using three-phase genera-
Single-Phase Power Connection	1	2	tor (see Section 7-3).
Single-Phase Power Connection	1	2	Single-Phase Generator Power
			Single-Phase Generator Power
			1 120/240 V 50 A Receptacle
			RC5

RC5 is connected to the optional three-phase generator and supplies 60 Hz single-phase power at weld/ power speed. Maximum output from RC5 is 12 kVA/kW. Power available at RC5 is reduced when welding.

2 Supplementary Protector CB7

CB7 protects single-phase recep- tacle RC5 and the load wires from overload. If CB7 opens, all three- phase generator output stops and the receptacle does not work.

Three-Phase Power Connection

Close panel opening if no connections are made to generator.

AC	Single	Three
AC	Phase	Phase
Output	Phase	Phase
	1	3
Volts	120/240	240

Amps	50	48
KVA/KW	12	20
Frequency	60 Hz
Engine Speed	1850 RPM

Lead 42 connects to GROUND stud on front of unit.

Jumper 42 is connected to 90 at factory.

Three-Phase Generator Power ! Stop engine.

! Power and weld outputs are live at the same time. Discon- nect or insulate unused cables.

.Have qualified person install ac-

cording to circuit diagram and Generator Power Guidelines (see Section 14).

Remove generator power panel mounting screws. Tilt panel forward.

3 Lead 93

Remove plug before inserting leads. Reinstall bushing.

Rear Of Panel

914 Lead 92

5 Lead 91

	90	6	Lead 42 (Circuit Grounding
		6	Lead 42 (Circuit Grounding
	92		Lead)
4	92	7	Lead 90 (Neutral)
4		7	Lead 90 (Neutral)
		8	Isolated Neutral Terminal

240V

120V	1-Phase
120V
	240V
240V	3-Phase
	240V

	3
	2
	12
	10
	11
!	Close	panel
	opening if no
	connections
	are made		to
	generator.

Tools Needed:

9Jumper Lead 42

10Grounding Terminal

Jumper 42 is connected to lead 90 at factory. Jumper 42 may be discon- nected from neutral to meet applica- ble electrical codes.

Lead 42 connects to front panel Ground stud.

11User-Supplied Leads

12Supplementary Protector CB7 User Terminals

Connect user-supplied leads to ter- minals on CB7 and to the isolated neutral terminal and grounding termi- nal as necessary.

.CB7 protects single-phase re-

ceptacle RC5 and the load wires from overload. If CB7 opens, all three-phase generator output stops and the receptacle does not work.

Reinstall generator power panel.

Ref. 197 399 / 802 332-B / 803 655

OM-4428 Page 39

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.

Miller Electric 500D, 600 X manual Rear Of Panel, Close, Connections, Are made Generator

Models: 500D 600 X

Single-Phase Power Connection

RC5

Rear Of Panel

Close

connections

are made

generator.

500D, 600 X specifications