Miller Electric 600 X, 500D manual CC191

Models: 500D 600 X

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Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 15-1. Main Assembly (Continued)

 

 

 

 

 

 

 

 

. . . 88 .

. . . . . . . . .

. . . 189 908 . . .

. VALVE, drain fuel 180deg

. . .

1

. . . 89 .

. . . . . . . . .

. . . 181 572 . . .

. BUSHING, tank fuel . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . . 90 .

. . . . . . . . .

. . . 191 446 . .

EXTRUSION, rubber w/adhesive 1.000 x 1.000 D (order by ft)

. . .

6ft

. . . 91 .

. . . . . . . . .

. . . 191 897 . .

BRACKET, mtg unit . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

4

. . . 92 .

. . . . . . . . .

. . . 218 086 . .

BRACKET, hold down fuel tank

. . .

1

. . . 93 .

. . . . . . . . .

. . . 224 266 . .

LABEL, warning do not weld on base

. . .

2

. . . 94 .

. . . . . . . . .

. . . 190 179 . .

PANEL, mtg components

. . .

1

. . . 95 .

. . . . R4 .

. . CC191 292 . .

RESISTOR, WW fxd 375W 50 ohm w/mtg bkt

. . .

1

. . . 96 .

. . . . R2 .

. . . 189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . .

1

. . . 97 .

. . . . R3 .

. . CC189 699 . .

RESISTOR, WW tap 375W 10 ohm w/mtg bkt

. . .

1

. . . 98 .

. . . . . Figure 15-2, Figure 15-3

CONTROL BOX ASSEMBLY

. . .

1

. . . 99 .

. . . . . . . . .

. . . 189 731 . .

FIREWALL, lower

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 100

. . . . . . . . .

Figure 15-7 . .

MAIN RECTIFIER ASSEMBLY

. . .

1

. .

101

. . . . . . . . .

. . . 191 448 . .

TOP, cover front upright

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

101

. . . . . . . . .

. . 199 305 . .

TOP, cover front upright ss

. . .

1

. . 102

. . . . . . . . .

. . +201 750 . .

UPRIGHT, front

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 102

. . . . . . . . .

. +202 637 . .

UPRIGHT, front ss

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 103

. . . . . . . . .

. . . 233 953 . .

LABEL, warning general precautionary csa

. . .

1

. .

104 . . . . . Figure 15-4, Figure 15-5

PANEL, front w/components

. . .

1

. . 105

. . . . . . . . .

. . 202130 . .

XFMR, current sensing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 106

. . . . . . . . .

. . CV193 453 . .

BRACKET, mtg box fcr .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

107 . . . PC1

. . CV207 397 . .

MODULE, field current regulator

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 190 058 . .

NUT, .250-20 u-nut multi-thread

. . .

19

. .

. . . . .

. . . . . . . . .

. . . 049 525 . .

NUT, 312-18 u-nut multi-thread

. . .

32

. .

. . . . .

. . . . . . . . .

. . . 215 631 . .

KIT, label (includes safety & informational labels) (CC models)

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 215 632 . .

KIT, label (includes safety & informational labels) (CC/CV models)

1

. .

. . . . .

. . . . . . . . .

. . . 216 995 . .

KIT, label (includes safety & informational labels) (CC export models)

 

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F4L2011 engine)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 994 . .

KIT, label (includes safety & informational labels) (CC/CV export models)

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F4L2011 engine)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 991 . .

KIT, label (includes safety & informational labels) (CC export models)

 

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F3L912 engine) .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. .

. . . . .

. . . . . . . . .

. . . 216 990 . .

KIT, label (includes safety & informational labels) (CC/CV export models)

 

. .

. . . . .

. . . . . . . . .

. . . . . . . . . . . . . .

(Deutz F3L912 engine) .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .

1

. . 108

. . . . . . . . .

. . . 199 063 . .

ENGINE, Deutz dsl elec F3L912 d0392−166/00

. . .

1

. . 109

. . . . . . . . .

. . . *064 677 . .

FILTER, oil (Deutz F3L912 engine)

. . .

1

. .

110

. . . . . . . . .

. . . *066 271 . .

BELT, blower (Deutz F3L912 engine)

. . .

1

. .

111

. . . . . . . . .

. . . *195 745 . .

SWITCH, pressure oil 1.5 bar nc cont

. . .

1

. . 112

. . . . . . . . .

. . . *195 746 . .

SENDER, coolant temp & 130 degee C switch

. . .

1

. . 113

. . . . . . . . .

. . . 194 135 . .

BACKPLATE, Deutz F3L912 engine

. . .

1

. . 114

. . . . . . . . .

. . . 194 572 . .

SUPPORT, front engine

(Deutz F3L912 engine)

. . .

1

. . 115

. . . FS1

. . . 141 346 . .

SHUTDOWN KIT, engine (Deutz F3L912 engine)

. . .

1

. .

116

. . . . . . . . .

. . . . 118 452 . .

FTG, adapter oil drain (Deutz F3L912 engine)

. . .

1

. . 117

. . . . . . . . .

. . . 193 313 . .

MANIFOLD, exhaust muffler (Deutz F3L912 engine)

. . .

1

. .

118

. . . . . . . . .

. . . 194 496 . .

BAFFLE, lower air outlet

(Deutz F3L912 engine)

. . .

1

. .

119

. . . . . . . . .

. . . 194 497 . .

BAFFLE, upper air outlet

(Deutz F3L912 engine)

. . .

1

. . 120

. . . . . . . . .

. . . 194 500 . .

BAFFLE, air intake (Deutz F3L912 engine)

. . .

1

. . 121

. . . . . . . . .

. . . 194 485 . .

HOSE, air cleaner (Deutz F3L912 engine)

. . .

1

. . 122

. . . . . . . . .

. . +201 714 . .

BOX, air intake (Deutz F3L912 engine)

. . .

1

. . 123

. . . . . . . . .

. . . 195 560 . .

GUARD, starter hole (Deutz F3L912 engine)

. . .

1

. . 124

. . . . . . . . .

. . . 194 467 . .

WASHER, flat 6.25idx11.50odx.062t buna n

. . .

1

. . 125

. . . . . . . . .

. . . 212 944 . .

LABEL, stick overlap weld ranges

. . .

1

. .

126

. . . . . . . . .

. . . 233 088 . .

LABEL, danger using a generator indoors can kill you in minutes (unit) .

1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

* Recommended Spare Parts.

optional

CC CC models only.

CV C/CV models only.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4428 Page 88

Page 92
Image 92
Miller Electric 600 X, 500D manual CC191

500D, 600 X specifications

Miller Electric is a well-known name in the welding and fabrication industry, and their 600 X,500D model represents a blend of innovative technology and robust performance. This advanced multiprocess welder is designed for both professionals and serious hobbyists, reflecting Miller's commitment to quality and reliability.

The Miller Electric 600 X,500D offers a powerful output with a maximum capability of 600 amps, making it an ideal choice for heavy-duty applications, including construction, shipbuilding, and industrial fabrication. One of the standout features of this welder is its versatility. It is capable of MIG, TIG, stick, and Flux-Cored welding processes, allowing users to tackle a wide array of welding tasks with ease.

The design of the 600 X,500D incorporates Miller's Auto-Set technology, which simplifies the welding process by automatically adjusting the machine settings based on the material thickness and type. This feature is particularly valuable for welders who may not have extensive experience, as it reduces the need for manual adjustments and potential errors.

Another notable technology included in this model is the Digital MIG control, which enhances arc stability and offers precise control of the weld. This leads to improved bead appearance and overall weld quality. Additionally, the welder supports advanced synergy control, enabling users to find the ideal settings for various materials and thicknesses quickly.

The 600 X,500D also features a robust construction designed to withstand the rigors of demanding job sites. Its rugged design is complemented by a user-friendly interface, complete with a bright digital display that allows for easy monitoring of settings and performance. The unit is also equipped with a built-in thermal overload protection system, ensuring that it operates safely even during extensive use.

Weight and portability are also important aspects of the 600 X,500D, making it easier for operators to transport the unit between job sites. The built-in handle and durable wheels enhance maneuverability, which is crucial for professionals who need a reliable welder on the go.

In summary, the Miller Electric 600 X,500D is a versatile and powerful multiprocess welder designed to meet the needs of demanding users. With features like Auto-Set technology, Digital MIG control, and a rugged build, it stands out as a top choice for achieving high-quality welds in various applications. The combination of advanced technologies and user-friendly design solidifies its reputation as an essential tool for professionals in the welding industry.