Miller Electric Big Blue 400P manual Connecting To Weld Output Terminals, Stick and TIG Welding

Models: Big Blue 500 X Big Blue 400P

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5-8. Connecting To Weld Output Terminals

Stick and TIG Welding

For Stick and TIG welding Direct Current Elec- trode Positive (DCEP), connect electrode holder cable to Positive (+) terminal on left and work cable to Negative (−) terminal on right.

For Direct Current Electrode Negative (DCEN), reverse cable connections.

If equipped with optional Polarity switch or op- tional Polarity/AC switch, connect electrode holder cable to Electrode (+) terminal on left and work cable to Work (−) terminal on right.

MIG and FCAW Welding

For MIG and FCAW welding Direct Current Electrode Positive (DCEP) on CC/CV models, connect wire feeder cable to Positive (+) termi- nal on left and work cable to Negative (−) ter- minal on right. Use Process/Contactor switch to select type of weld output (see Section 7-3).

For Direct Current Electrode Negative (DCEN), reverse cable connections.

If equipped with optional Polarity switch or op- tional Polarity/AC switch, connect wire feeder cable to Electrode (+) terminal on left and work cable to Work (−) terminal on right.

YStop engine.

1Positive (+) Weld Output Terminal

2Negative (−) Weld Output Terminal

YFailure to properly connect weld cables may cause excessive heat and start a fire, or damage your machine.

3 Weld Output Terminal

4 Supplied Weld Output Terminal Nut

5 Weld Cable Terminal

6 Copper Bar

Remove supplied nut from weld output termi- nal. Slide weld cable terminal onto weld output terminal and secure with nut so that weld cable terminal is tight against copper bar. Do not place anything between weld cable termi- nal and copper bar. Make sure that the sur- faces of the weld cable terminal and cop- per bar are clean.

 

1

Tools Needed:

 

3/4 in

2

6

3

Do not place

anything between weld cable terminal and copper bar.

4

5

Correct Installation

Incorrect Installation

803 602 / 803 778-A

OM-4421 Page 23

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Miller Electric Big Blue 400P manual Connecting To Weld Output Terminals, Stick and TIG Welding, MIG and Fcaw Welding