Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

Figure 13-4. Panel, Front w/Components − CC Models (Figure 13-1Item 125)

. . .

1

. . . . . . . . . .

. . .

215 070 . .

PLATE SCREENED, ident control rating; when ordering this item,

 

. . . .

. .

. . . . . . . . . .

. . .

. . . . . . . . . . .

the nameplate should also be ordered)

. . 1

. . .

2

. . . . . . . . . .

. . .

. . . . . . . . . . .

NAMEPLATE, screened (order by model and serial number)

. . 1

. . .

3

. . . . . . . . . .

. . .

215 014 . .

PANEL, engine/weld control

. . 1

. . .

3

. . . . . . . . . .

. . 220 544 . .

PANEL, engine/weld control ss

. . 1

. . .

4

. . . . . S3 .

. . .

208 278 . .

SWITCH, range/changeover

. . 1

. . . 5

. . . . . R1 .

. . .

188 635 . .

RHEOSTAT, WW 300W 34 ohm

. . 1

. . .

6

. . . . . . . . . .

. . .

202 209 . .

SPACER, nylon

. . 3

. . .

7

. . . . . S6 .

. . .

. 011 622 . .

SWITCH, tgl DPDT 15A 125VAC

. . 1

. . .

8

. . . . . S5 .

. . .

. 011 609 . .

SWITCH, tgl SPDT 15A 125VAC on-none-on spd term chr

. . 1

. . . 9

. . . . RC13

. . .

032 897 . .

RECEPTACLE, twlk grd 2P3W 15A 125V

. . 1

. . . 10

. . . . . S1 .

. . .

212 436 . .

SWITCH, ignition 4 position w/handle

. . 1

. . . 11

. . . . . S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . 1

. . . .

. .

. . . . . . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . 1

. . . 12

. . . . CB1 . . .

201 083 . .

SUPPLEMENTARY PROTECTOR, man reset 2p 20a 250vac

. . 1

. . . 13

. . . . CB2 . . .

093 996 . .

SUPPLEMENTARY PRO, man reset 1p 20a 250vac frict

. . 1

. . . 14

. . . GFCI1 . .

151 981 . .

RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . 1

. . . 15

. . . . RC1 . . .

147 632 . .

RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . 1

. . . 15

. . . . RC1 . . .

176 355 . .

RECEPTACLE, str 2p3w 16a 220v flange mtg (export models only)

. . 1

. . . .

. .

. . . . CB3 . . .

139 266 . .

SUPPLEMENTARY PROTECTOR, man reset

 

 

 

 

 

 

1p 15a 250vac (export models only)

. . 1

. . . 16

. . . . . . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts etc

. . 1

. . . 17

. . . . . . . . . .

. .

+215 347 . .

PANEL, gen pwr

. . 1

. . . 17

. . . . . . . . . .

. +215 405 . .

PANEL, gen pwr ss

. . 1

. . . 17

. . . . . . . . . .

. +215 403 . .

PANEL, gen pwr (export models only)

. . 1

. . . 18

. . . . . . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . 1

. . . 19

. . . . . . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . 3

. . . 20

. . . . . . . . . .

. . 196 073 . .

LABEL, do not switch while welding

. . 1

. . . 21

. . . . . S12

. . 195 825 . .

SWITCH, polarity

. . 1

. . . 21

. . . . . S12

. . 220 491 . .

SWITCH, polarity/ac

. . 1

. . . 22

. . . . . . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . 1

. . . 22

. . . . . . . . . .

. . 199 303 . .

PANEL, mtg terminal pwr output ss

. . 1

. . . 23

. . . . . . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . 1

. . . .

. .

. . . . . . . . . .

. . .

180 735 . .

WASHER, output stud

. . 2

. . . 24

. . . . . . . . . .

. . .

181 169 . .

SPACER, output stud

. . 2

. . . 25

. . . . . . . . . .

. . .

186 621 . .

BOOT, generic output stud

. . 2

. . . 26

. . . . . . . . . .

. . 059 773 . .

HANDLE, switch

. . 1

. . . 27

. . . . . . . . . .

. . 010 647 . .

PIN, spring cs .156 x 1.250

. . 1

. . . 28

. . . . . . . . . .

. . .

039 047 . .

TERMINAL, pwr output red

. . 1

. . . 29

. . . . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . 2

. . . 30

. . . . . . . . . .

. . .

206 795 . .

BOOT, circuit breaker clear hex nut

. . 1

. . . 31

. . . . . . . . . .

. . .

021 385 . .

BOOT, toggle switch lever

. . 2

. . . 32

. . . . . . . . . .

. . .

201 045 . .

COVER, receptacle twistlock

. . 1

. . . 33

. . . . . . . . . .

. . 193 228 . .

METER, Volt Dc 8− 18 Scale 2.250 In Black Face

. . 1

. . . 34

. . . . FUEL

. . .

192 265 . .

GAUGE, fuel elec switch w/o sensor

. . 1

. . . 35

. . . . . HM .

. . .

210 424 . .

METER, hour 12-24VDC 2.25dia

. . 1

. . . 36

. . . . . . . . . .

. . .

217 084 . .

GAUGE, Coolant Temp 0− 300 Deg F Electric

. . 1

OM-4421 Page 75

Page 81
Image 81
Miller Electric Big Blue 400P, Big Blue 500 X manual Panel, Front w/Components − CC Models -1Item

Big Blue 500 X, Big Blue 400P specifications

Miller Electric has long been a trusted name in the welding industry, and their generators, particularly the Big Blue 400P and Big Blue 500 X, stand out for their performance, reliability, and innovative technologies. These portable diesel welding generators cater to a wide range of applications, from construction sites to industrial fabrication.

The Big Blue 400P is designed for heavy-duty utilization, offering a powerful output of 400 amps at a duty cycle of 60%. It features a dependable Kohler engine that not only provides ample power but also contributes to its efficient fuel consumption, making it an economical choice for extended work sessions. The Big Blue 400P comes equipped with Auto-Stop technology, which automatically turns off the machine when not in use, conserving fuel and extending engine life. This feature showcases Miller's commitment to user-friendly designs that enhance both efficiency and sustainability.

On the other hand, the Big Blue 500 X takes performance up a notch with an impressive 500 amps output and a 60% duty cycle. It is powered by a high-efficiency Yanmar engine that ensures top-notch performance even in the most demanding conditions. This generator is equipped with Miller's X-CASE design, which features a rugged weather-resistant enclosure that protects internal components from harsh environmental conditions, ensuring durability and extended lifespan.

Both machines integrate advanced technologies such as Smart Tech, which optimizes the generator's output based on the specific demands of the welding process. This technology helps maintain a stable arc, enhancing welding quality and consistency. Additionally, both models feature the Auto Remote Start, allowing for quick operations without manual intervention, further advancing ease of use.

The versatility of the Big Blue 400P and 500 X is evident in their ability to perform a variety of welding processes, including Stick, MIG, and TIG. They are equipped with multiple outputs, allowing simultaneous powering of tools and auxiliary equipment, making them indispensable for professionals who need adaptability on the job.

Overall, the Miller Electric Big Blue 400P and 500 X embody the quality, performance, and innovative technologies that Miller Electric is known for. Their robust capabilities, coupled with user-friendly features, make these generators ideal for demanding applications in various industries, ensuring that welders can achieve excellent results, no matter the challenges faced on site.