Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 40 . . .

. . . . . . . .

. 202 629

. . COVER, radiator access ss

. . . 1

. . . 41 . . .

. . . . . . . .

. . 191 354

. . SUPPORT, cover

. . . 1

. . . 41 . . .

. . . . . . . .

. 202 633

. . SUPPORT, cover e−coat

. . . 1

. . . 42 . . .

. . . . . . . .

. . 010 875

. . CLAMP, muffler 2.000 dia

. . . 1

. . . 43 . . .

. . . . . . . .

. . 203 180

. . MANIFOLD, exhaust muffler

. . . 1

. . . . . . . . .

. . . . . . . .

. . 203 179

. . . . BRACKET, support muffler

. . . 2

. . . 43 . . .

. . . . . . . .

. . 195 012

. . SPARK ARRESTOR KIT (Horizontal) (export models only)

. . . 1

. . . 44 . . .

. . . . . . . .

. . 209 393

. . ENGINE, Perkins dsl elec 404.22bw

. . . 1

. . . . . . . . .

. . . . . . . .

. . *214 931

. . . . SENDER, Coolant Temp & 110c N.o. Switch

. . . 1

. . . . . . . . .

. . . . . . . .

. . *215 094

. . . . SWITCH, oil pressure

. . . 1

. . . . . . . . .

. . . . . . . .

. . 023 562

. . . . CLAMP, hose .312 − .875 clp dia

. . . 1

. . . . . . . . .

. . . . . . . .

. . *197 899

. . . . FILTER, oil

. . . 1

. . . . . . . . .

. . . . . . . .

. . *192 744

. . . . FILTER, fuel spin−on

. . . 1

. . . . . . . . .

. . . . . . . .

. . *197 997

. . . . FILTER, fuel secondary

. . . 1

. . . 45 . . .

. . . . . . . .

. . 214 658

. . HOSE, radiator upper

. . . 1

. . . 46 . . .

. . . . . . . .

. . *197 944

. . BELT, fan

. . . 1

. . . 47 . . .

. . . . . . . .

. . 217 775

. . GUARD, belt (export models only)

. . . 1

. . . 47 . . .

. . . . . . . .

. . 202 017

. . GUARD, belt

. . . 1

. . . 48 . . .

. . . . . . . .

. . 220 280

. . RADIATOR, w/shroud (includes)

. . . 1

. . . . . . . . .

. . . . . . . .

. . 220 281

. . . . SHROUD, radiator

. . . 1

. . . . . . . . .

. . . . . . . .

. . 214 884

. . . . RADIATOR, w/14# cap 4 row core 3 pass

. . . 1

. . . . . . . . .

. . . . . . . .

. . 187 120

. . . . CAP, radiator pressure 14 lb

. . . 1

. . . 49 . . .

. . . . . . . .

. . 225 120

. . LABEL, warning moving parts can cause injury

. . . 1

. . . 50 . . .

. . . . . . . .

. . 201 749

. . UPRIGHT, rear

. . . 1

. . . 50 . . .

. . . . . . . .

. 207 188

. . UPRIGHT, rear ss

. . . 1

. . . 50 . . .

. . . . . . . .

. 207 005

. . GRILL, rear panel ss

. . . 1

. . . 51 . . .

. . . . . . . .

. . 108 081

. . TERMINAL PROTECTOR, battery post mtg

. . . 2

. . . 52 . . .

. . . . . . . .

. . 190 206

. . CABLE, bat neg 42 in lg No. 2 awg w/clamp and .375rng

. . . 1

. . . 53 . . .

. . . . . . . .

. . 190 207

. . CABLE, bat pos 45 in lg No. 1 awg w/clamp and .406rng

. . . 1

. . . 54 . . .

. . . . . . . .

. . 203 430

. . BRACKET, battery holddown

. . . 1

. . . 55 . . .

. . . . . . . .

. . 190 897

. . BATTERY, stor 12V 650crk 110rsv gp 24

. . . 1

. . . 56 . . .

. . . . . . . .

. . 168 385

. . LABEL, warning battery explosion can blind

. . . 1

. . . 57 . . .

. . . . . . . .

. +225 120

. . LABEL, warning moving parts can cause injury

. . . 1

. . . 58 . . .

. . . . . . . .

. +201 183

. . COVER, battery access

. . . 1

. . . 58 . . .

. . . . . . . .

+202 639

. . COVER, battery access ss

. . . 1

. . . 59 . . .

. . . . . . . .

. . 201 006

. . BOLT, j stl .312−18 x 8.500 pld

. . . 2

. . . 60 . . .

. . . . . . . .

. +215 006

. . GUARD, fan

. . . 1

. . . 61 . . .

. . . . . . . .

. . 197 496

. . HOSE, radiator lower

. . . 1

. . . . . . . . .

. . . . . . . .

. . 199 505

. . HOSE, oil drain assy 32 in (consisting of)

. . . 1

. . . 62 . . .

. . . . . . . .

. . 165 271

. . . . VALVE, oil drain 3/8−18NPTF

. . . 1

. . . 63 . . .

. . . . . . . .

. . 176 529

. . . . FITTING, hose brs barbed fem 1/2tbg x 3/8NPT

. . . 1

. . . 64 . . .

. . . . . . . .

. . . 113 854

. . . . HOSE, SAE .500 ID x .780 OD xc oil (order by ft)

. . . 3ft

. . . 65 . . .

. . . . . . . .

. . 197 448

. . FITTING, hose brs barbed elbow m 1/2 tbg x 3/8 npt

. . . 1

. . . 66 . . .

. . . . . . . .

. . . . . . . . . . .

. . WASHER, oil drain (available through engine manufacturer)

. . . 1

. . . 67 . . .

. . . . . . . .

. . 197 196

. . FITTING, adapter oil drain 12mm male x 3/8 npt female

. . . 1

. . . 68 . . .

. . . . . . . .

. . 199 849

. . SCREW, 625−11 x 4.00hexhd pln gr 5 pld

. . . 4

. . . 69 . . .

. . . . . . . .

. . 071 731

. . WASHER, flat .656 ID x 2.250 OD x .187T stl pld

. . . 4

. . . 70 . . .

. . . . . . . .

. . 197 489

. . BRACKET, mtg RH

. . . 1

. . . 70 . . .

. . . . . . . .

. . 197 488

. . BRACKET, mtg LH

. . . 1

. . . 71 . . .

. . . . . . . .

. . 071 890

. . RETAINER, mount eng/gen

. . . 4

. . . 72 . . .

. . . . . . . .

. . 071 730

. . TUBING, stl .875 OD x 12ga wall x 2.500

. . . 4

. . . 73 . . .

. . . . . . . .

. . 083 476

. . MOUNT, eng/gen nprn .875 ID x 2.500 OD x 2.000

. . . 4

. . . 74 . . .

. . . . . . . .

. . 135 205

. . NUT, 625−11 .94hex .76H stl pld elastic stop nut

. . . 4

. . . 75 . . .

. . . . . . . .

. . 190 992

. . KEEPER, latch engine access door

. . . 2

. . . 76 . . .

. . . . . . . .

. . 190 076

. . CHANNEL, stiffener engine access

. . . 2

. . . 76 . . .

. . . . . . . .

. 202 635

. . CHANNEL, stiffener engine access e−coat

. . . 1

OM-4421 Page 67

Page 73
Image 73
Miller Electric Big Blue 400P, Big Blue 500 X manual 010

Big Blue 500 X, Big Blue 400P specifications

Miller Electric has long been a trusted name in the welding industry, and their generators, particularly the Big Blue 400P and Big Blue 500 X, stand out for their performance, reliability, and innovative technologies. These portable diesel welding generators cater to a wide range of applications, from construction sites to industrial fabrication.

The Big Blue 400P is designed for heavy-duty utilization, offering a powerful output of 400 amps at a duty cycle of 60%. It features a dependable Kohler engine that not only provides ample power but also contributes to its efficient fuel consumption, making it an economical choice for extended work sessions. The Big Blue 400P comes equipped with Auto-Stop technology, which automatically turns off the machine when not in use, conserving fuel and extending engine life. This feature showcases Miller's commitment to user-friendly designs that enhance both efficiency and sustainability.

On the other hand, the Big Blue 500 X takes performance up a notch with an impressive 500 amps output and a 60% duty cycle. It is powered by a high-efficiency Yanmar engine that ensures top-notch performance even in the most demanding conditions. This generator is equipped with Miller's X-CASE design, which features a rugged weather-resistant enclosure that protects internal components from harsh environmental conditions, ensuring durability and extended lifespan.

Both machines integrate advanced technologies such as Smart Tech, which optimizes the generator's output based on the specific demands of the welding process. This technology helps maintain a stable arc, enhancing welding quality and consistency. Additionally, both models feature the Auto Remote Start, allowing for quick operations without manual intervention, further advancing ease of use.

The versatility of the Big Blue 400P and 500 X is evident in their ability to perform a variety of welding processes, including Stick, MIG, and TIG. They are equipped with multiple outputs, allowing simultaneous powering of tools and auxiliary equipment, making them indispensable for professionals who need adaptability on the job.

Overall, the Miller Electric Big Blue 400P and 500 X embody the quality, performance, and innovative technologies that Miller Electric is known for. Their robust capabilities, coupled with user-friendly features, make these generators ideal for demanding applications in various industries, ensuring that welders can achieve excellent results, no matter the challenges faced on site.