Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

Figure 13-5. Panel, Front w/Components − CC/CV Models (Continued)

. . . 38 . . . .

. . . . . . . .

. 134 201 . .

STAND-OFF, support

12

. . . 39 . . . .

. . . . . . . .

. 181 169 . .

SPACER, output stud

2

. . . 40 . . . .

. . . . . . . .

. 186 621 . .

BOOT, generic output stud

2

. . . 41 . . . .

. . . . . . . .

♦059 773 . .

HANDLE, switch

1

. . . 42 . . . .

. . . . . . . .

♦010 647 . .

PIN, spring cs .156 x 1.250

1

. . . 43 . . . .

. . . . . . . .

. 039 047 . .

TERMINAL, pwr output red

1

. . . 44 . . . .

. . . . . . . .

♦196 073 . .

LABEL, do not switch while welding

1

. . . 45 . . . .

. . . . . . . .

. 021 385 . .

BOOT, toggle switch lever

1

. . . 46 . . . .

. . . . . . . .

. 190 323 . .

BOOT, circuit breaker clear hex nut

2

. . . 47 . . . .

. . . . . . . .

. 170 391 . .

CONN, circ ms protective cap size 20

1

. . . 48 . . . .

. HM . . .

. 210 424 . .

METER, hour 12−24vdc (snap−in)

1

. . . 49 . . . .

FUEL . .

. 192 265 . .

GAUGE, fuel elec switch w/o sensor

1

. . . 50 . . . .

. . . . . . . .

♦193 228 . .

METER, Volt Dc 8− 18 Scale 2.250 In Black Face

1

. . . 51 . . . .

. . . . . . . .

♦217 084 . .

GAUGE, Coolant Temp 0− 300 Deg F Electric

1

. . . . . . . . . .

. . . . . . . .

. 197 798 . .

SENDER, Coolant Temp 300 Deg F M16 X 1.5

1

. . . 52 . . . .

. . . . . . . .

. 217 083 . .

GAUGE, Pressure Oil 0−100 Psi Electric

1

. . . . . . . . . .

. . . . . . . .

. 193 230 . .

SENDER, Pressure Oil 0− 100 Psi

1

. . . 53 . . . .

. . . . . . . .

♦164 873 . .

METER, amp ac/dc 0− 500 0−600 dc scale 2.5 in

1

. . . 54 . . . .

. . . . . . . .

♦164 874 . .

METER, volt ac/dc 0− 100 scale 2.5 in

1

. . . 55 . . . .

. . . . . . . .

. 097 922 . .

KNOB, pointer .875 dia x .250 ID w/set screws plstc

1

. . . 56 . . . .

. . . . . . . .

. 189 161 . .

HANDLE, switch range

1

. . . 57 . . . .

. . . . . . . .

. 010 647 . .

PIN, spring CS .156 x 1.250

1

. . . 58 . . . .

. . . . . . . .

. 097 924 . .

KNOB, pointer 1.625 dia x .250 ID w/set scrws plstc

1

. . . . . . . . . .

. . . . . . . .

. 024 103 . .

BLANK, snap-in nyl .750 mtg hole blk

1

♦. .Optional

. . . . . . . .

. 120 304 . .

BLANK, snap−in nyl .250 mtg hole black

2

 

 

 

 

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-4421 Page 78

Page 83 Page 85
Page 84
Image 84
Miller Electric Big Blue 500 X, Big Blue 400P manual 170
Page 83 Page 85

Big Blue 500 X, Big Blue 400P specifications

Miller Electric has long been a trusted name in the welding industry, and their generators, particularly the Big Blue 400P and Big Blue 500 X, stand out for their performance, reliability, and innovative technologies. These portable diesel welding generators cater to a wide range of applications, from construction sites to industrial fabrication.

The Big Blue 400P is designed for heavy-duty utilization, offering a powerful output of 400 amps at a duty cycle of 60%. It features a dependable Kohler engine that not only provides ample power but also contributes to its efficient fuel consumption, making it an economical choice for extended work sessions. The Big Blue 400P comes equipped with Auto-Stop technology, which automatically turns off the machine when not in use, conserving fuel and extending engine life. This feature showcases Miller's commitment to user-friendly designs that enhance both efficiency and sustainability.

On the other hand, the Big Blue 500 X takes performance up a notch with an impressive 500 amps output and a 60% duty cycle. It is powered by a high-efficiency Yanmar engine that ensures top-notch performance even in the most demanding conditions. This generator is equipped with Miller's X-CASE design, which features a rugged weather-resistant enclosure that protects internal components from harsh environmental conditions, ensuring durability and extended lifespan.

Both machines integrate advanced technologies such as Smart Tech, which optimizes the generator's output based on the specific demands of the welding process. This technology helps maintain a stable arc, enhancing welding quality and consistency. Additionally, both models feature the Auto Remote Start, allowing for quick operations without manual intervention, further advancing ease of use.

The versatility of the Big Blue 400P and 500 X is evident in their ability to perform a variety of welding processes, including Stick, MIG, and TIG. They are equipped with multiple outputs, allowing simultaneous powering of tools and auxiliary equipment, making them indispensable for professionals who need adaptability on the job.

Overall, the Miller Electric Big Blue 400P and 500 X embody the quality, performance, and innovative technologies that Miller Electric is known for. Their robust capabilities, coupled with user-friendly features, make these generators ideal for demanding applications in various industries, ensuring that welders can achieve excellent results, no matter the challenges faced on site.
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