Item

Dia.

 

Part

Description

 

Quantity

 

No.

Mkgs.

 

No.

 

 

 

 

 

 

Figure 13-1. Main Assembly

 

 

 

 

 

 

 

 

 

 

. . .

1 . .

. . . . . . . .

. . .

189 824

. . PANEL, gen LH

. . . 1

. . .

1 . .

. . . . . . . .

. . 199 294

. . PANEL, gen LH ss

. . . 1

. . .

2 . .

. . . . . . . .

. . .

191 626

. . BUMPER, door engine access

. . . 2

. . .

3 . .

. . . . . . . .

. . .

189 975

. . HINGE, door access 180deg

. . . 2

. . .

4 . .

. . . . . . . .

. .

+200 989

. . DOOR, engine access

. . . 1

. . .

4 . .

. . . . . . . .

. +210 736

. . DOOR, engine access ss

. . . 1

. . .

5 . .

. . . . . . . .

. . .

199 592

. . LATCH, paddle series 20 (black)

. . . 1

. . .

6 . .

. . . . . . . .

. . .

190 076

. . CHANNEL, stiffener engine access

. . . 1

. . .

6 . .

. . . . . . . .

. . 202 635

. . CHANNEL, stiffener engine access e−coat

. . . 1

. . .

7 . .

. . . . . . . .

. . .

190 992

. . KEEPER, latch engine access door

. . . 1

. . .

8 . .

. . . . . . . .

. . .

. 220539

. . LABEL, diesel engine maintenance (required on rh door only)

. . . 1

. . .

9 . .

. . . . . . . .

. . .

208 141

. . STOP, door

. . . 1

. . . 10 . .

. . . . . . . .

. . .

189 826

. . PANEL, rocker

. . . 1

. . . 10 . .

. . . . . . . .

. . 199 298

. . PANEL, rocker ss

. . . 1

. . . 11 . .

. . . Z1 .

. . CC214 972

. . REACTOR, ac

. . . 1

. . . 11 . .

. . . Z1 .

. . CV214 964

. . REACTOR, ac

. . . 1

. . . 12 . .

. . . . . . . .

. . .

206 352

. . BRACE, front to center upright

. . . 2

. . . 13 . .

. . . 1T .

. . .

038 621

. . BLOCK, term 30A 4 pole frict term str

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

038 620

. . . . LINK, jumper term blk 30A

. . . 2

. . . 14 . .

. . . . . . . .

. . .

081 499

. . BRACKET, mtg strip terminal

. . . 1

. . . 15 . .

SR4, SR5 .

035 704

. . RECTIFIER, integ bridge 40. amp 800v

. . . 2

. . . 16 . .

. . CB4

. . .

045 061

. . CIRCUIT BREAKER, auto reset 24vdc 7 amp

. . . 1

. . . 17 . .

. . . T1 .

. . .

201 613

. . TRANSFORMER w/bracket

. . . 1

. . . 17 . .

. . . T1 .

. . 205 636

. . TRANSFORMER w/bracket (environmental coating)

. . . 1

. . . 18 . .

. . . . . . . .

. . .

173 352

. . EXTRUSION, rubber clamp/bulb (order by ft)

. . . 3ft

. . . 19 . .

. . . . . . . .

. . .

189 708

. . FIREWALL, top

. . . 1

. . . 20 . .

. . . . . . . .

. . .

191 307

. . COVER, plate

. . . 1

. . . 21 . .

. . . . . . . .

. . .

189 763

. . BRACKET, mtg air cleaner

. . . 1

. . . 22 . .

. . . . . . . .

. . .

189 618

. . HOSE, air cleaner

. . . 1

. . . 23 . .

. . . . . . . .

. . .

198 457

. . TUBE, air intake

. . . 1

. . . 24 . .

. . . . . . . .

. . .

173 036

. . HOSE, elbow air cleaner

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

010 863

. . . . CLAMP, hose 1.125 − 3.000 clp dia

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 4

. . . 25 . .

. . . . . . . .

. . .

189 764

. . AIR CLEANER, intake

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

*192 938

. . . . FILTER, air element primary

. . . 1

. . .

. . . . .

. . . . . . . .

. *192 939

. . . . FILTER, air element safety

. . . 1

. . . 26 . .

. . . . . . . .

. . .

189 464

. . SEAL, weather lift eye

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

173 909

. . HOSE, sae .312 id x .560 od x 24.000

(order by ft)

. . . 2

. . . 27 . .

. . . . . . . .

. . .

191 819

. . HOSE, sae .312 id x .560 od x 14.000

(order by ft)

. . . 2

. . .

. . . . .

. . . . . . . .

. . .

198 584

. . HOSE, sae .312 id x .560 od x 5.000 (order by ft)

. . . 1

. . . 28 . .

. . . . . . . .

. . .

095 636

. . HOSE, sae .187 id x .41 od x 30.000

(order by ft)

. . . 1

. . . 29 . .

. . . . . . . .

. . .

206 297

. . BASE, fuel filter w/fittings

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

192 741

. . . . BLOCK, spacer mtg filter base

. . . 1

. . . 30 . .

. . . . . . . .

. . .

*192 744

. . FILTER, fuel spin−on

. . . 1

. . . 31 . .

. . . . . . . .

. . .

201 658

. . UPRIGHT, center assembly

. . . 1

. . . 32 . .

. . . . . . . .

. . .

201 697

. . PAN, reactor and rectifier

. . . 1

. . .

. . . . .

. . . . . . . .

. . .

203 260

. . . . LABEL, caution do not use ether

. . . 1

. . . 33 . .

. . . . . . . .

. .

+201 934

. . COVER, top

. . . 1

. . . 33 . .

. . . . . . . .

. +202 640

. . COVER, top ss

. . . 1

. . . 34 . .

. . . . . . . .

. . .

189 052

. . GROMMET, plastic neck filler fuel

. . . 1

. . . 35 . .

. . . . . . . .

. . .

190 198

. . CAP, tank screw−on 3.500 in w/vent

. . . 1

. . . 36 . .

. . . . . . . .

. . .

192 041

. . LABEL, use diesel fuel only

. . . 1

. . . 37 . .

. . . . . . . .

. . .

222 513

. . LABEL, warning falling equipment can cause serious

. . . 1

. . . 38 . .

. . . . . . . .

. . .

224 265

. . LABEL, warning hot exhaust parts do not touch

. . . 1

. . . 39 . .

. . . . . . . .

. . .

105 734

. . PIPE, muffler extension elbow 1.750 od

. . . 1

. . . 40 . .

. . . . . . . .

. . .

201 851

. . COVER, radiator access

. . . 1

OM-4421 Page 66

Page 72
Image 72
Miller Electric Big Blue 500 X, Big Blue 400P manual Main Assembly

Big Blue 500 X, Big Blue 400P specifications

Miller Electric has long been a trusted name in the welding industry, and their generators, particularly the Big Blue 400P and Big Blue 500 X, stand out for their performance, reliability, and innovative technologies. These portable diesel welding generators cater to a wide range of applications, from construction sites to industrial fabrication.

The Big Blue 400P is designed for heavy-duty utilization, offering a powerful output of 400 amps at a duty cycle of 60%. It features a dependable Kohler engine that not only provides ample power but also contributes to its efficient fuel consumption, making it an economical choice for extended work sessions. The Big Blue 400P comes equipped with Auto-Stop technology, which automatically turns off the machine when not in use, conserving fuel and extending engine life. This feature showcases Miller's commitment to user-friendly designs that enhance both efficiency and sustainability.

On the other hand, the Big Blue 500 X takes performance up a notch with an impressive 500 amps output and a 60% duty cycle. It is powered by a high-efficiency Yanmar engine that ensures top-notch performance even in the most demanding conditions. This generator is equipped with Miller's X-CASE design, which features a rugged weather-resistant enclosure that protects internal components from harsh environmental conditions, ensuring durability and extended lifespan.

Both machines integrate advanced technologies such as Smart Tech, which optimizes the generator's output based on the specific demands of the welding process. This technology helps maintain a stable arc, enhancing welding quality and consistency. Additionally, both models feature the Auto Remote Start, allowing for quick operations without manual intervention, further advancing ease of use.

The versatility of the Big Blue 400P and 500 X is evident in their ability to perform a variety of welding processes, including Stick, MIG, and TIG. They are equipped with multiple outputs, allowing simultaneous powering of tools and auxiliary equipment, making them indispensable for professionals who need adaptability on the job.

Overall, the Miller Electric Big Blue 400P and 500 X embody the quality, performance, and innovative technologies that Miller Electric is known for. Their robust capabilities, coupled with user-friendly features, make these generators ideal for demanding applications in various industries, ensuring that welders can achieve excellent results, no matter the challenges faced on site.