Note

 

 

Some wiring harness components (switches, relays, circuit breakers) are also referenced

 

 

 

elsewhere in this parts list. Purchase components separately or as part of the associated

 

 

 

wiring harness.

 

 

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

 

No.

 

 

 

 

Wiring Harnesses

 

 

 

 

 

 

 

 

 

. . . . . . . .

. . . . . . . .

. . .

. 215054 . .

Harness, control box, CC weld control (includes)

. . .

1

. . . . . . . .

SR1, SR2 .

. 035704 . .

Rectifier, Integ Bridge 40. Amp 800v

. . .

2

. . . . . . . .

. D1/C1 . . . 189701 . .

Diode/Capacitor Board,

1

. . . . . . . .

. . RC4 . . . . 047483 . .

Conn, Rect Univ 084 15p/S 3row Rcpt Cable/Panel Lkg

. . .

1

CB11, CB12, CB13 . . 139266 . .

Supplementary Protector, Man Reset 1p 15a 250vac

. . .

3

. . . . . . . .

. . CR7

. . . . 188636 . .

Relay, Ocv Control

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 148850 . .

Socket, Relay 5 Pin

. . .

1

. . . . . . . .

. . . S6 .

. . .

. 011622 . .

Switch, Tgl 3pdt 15a 125vac On−none−on Spd Term

. . .

1

. . . . . . . .

. . . S5 .

. . .

. 011609 . .

Switch, Tgl Spdt 15a 125vac On−none−on Spd Term Chr

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 211292 . .

Conn, Pack 4p 1row Female

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 211293 . .

Conn, Pack Terminal Position Assurance(Lock)

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 164617 . .

Clip, Wiring Straight

. . .

3

. . . . . . . .

. . . S2 .

. . .

. 021467 . .

Switch, Tgl Spst 3a 250v Off−none−(On) Spd Term

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 150316 . .

Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg

. . .

5

. . . . . . . .

. . RC3 . . . . 158466 . .

Conn, Rect Univ 084 12p/S 3row Rcpt Cable/Panel Lkg

. . .

1

. . . . . . . .

. . RC1

. . . . 135133 . .

Conn, Rect Univ 084 9p/S 3row Rcpt Cable/Panel Lkg

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 215377 . .

Harness, control box, CV weld control (includes)

. . .

1

CB11, CB12, CB13 . . 139266 . .

Supplementary Protector, Man Reset 1p 15a 250vac

. . .

3

. . . . . . . .

. . SR1

. . . . 035704 . .

Rectifier, Integ Bridge 40. Amp 800v

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 148850 . .

Socket, Relay 5 Pin

. . .

1

. . . . . . . .

. . RC4 . . . . 047483 . .

Conn, Rect Univ 084 15p/S 3row Rcpt Cable/Panel Lkg

. . .

1

. . . . . . . .

. . RC3 . . . . 158466 . .

Conn, Rect Univ 084 12p/S 3row Rcpt Cable/Panel Lkg

. . .

1

. . . . . . . .

. . RC1

. . . . 135133 . .

Conn, Rect Univ 084 9p/S 3row Rcpt Cable/Panel Lkg

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 150316 . .

Conn, Rect Univ 039 6p/S 3row Plug Cable Lkg

. . .

6

. . . . . . . .

. . . S6 .

. . .

. 193234 . .

Switch, Rotary 6 Posn Gold Contacts

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 021467 . .

Switch, Tgl Spst 3a 250v Off−none−(On) Spd Term

. . .

1

. . . . . . . .

. . . S5 .

. . .

. 011609 . .

Switch, Tgl Spdt 15a 125vac On−none−on Spd Term Chr

. . .

1

. . . . . . . .

. D1/C1

. . . 189701 . .

Diode/Capacitor Board,

1

. . . . . . . .

. . . . . . . .

. . .

. 193183 . .

Conn, Rect Cinch 18 Pin

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 196602 . .

Plug, Cavity 18,30 Position Cinch Connector

. . .

4

. . . . . . . .

. . . . . . . .

. . .

. 196603 . .

Seal, Switch 6 Position Rotary .250 Shaft

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 141450 . .

Conn, Rect Metrmate 10skt 1row Plug Cable Lkg

. . .

1

. . . . . . . .

CB5, CB6 .

. 093995 . .

Supplementary Pro, Man Reset 1p 15a 250vac Frict

. . .

2

. . . . . . . .

. . . . . . . .

. . .

. 211292 . .

Conn, Pack 4p 1row Female

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 211293 . .

Conn, Pack Terminal Position Assurance(Lock)

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 215013 . .

Harness, weld control CC (includes)

. . .

1

. . . . . . . .

. . PLG3

. . .

. 158465 . .

Conn, Rect Univ 084 12p/S 3row Plug Cable Lkg

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 187654 . .

Seal, Wire Univ 12p/S 3row

. . .

1

. . . . . . . .

. . PLG6

. . .

. 114063 . .

Conn, Rect Univ 084 4p/S 1row Plug Cable Lkg

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 215207 . .

Harness, weld control CV (includes)

. . .

1

. . . . . . . .

. . PLG6

. . .

. 114063 . .

Conn, Rect Univ 084 4p/S 1row Plug Cable Lkg

. . .

1

. . . . . . . .

. . PLG8

. . .

. 193184 . .

Conn, Rect Cinch 30 Pin

. . .

1

. . . . . . . .

. PLG13 . . . 147992 . .

Conn, Rect Univ 039 10p/S 2row Plug Cable Lkg

. . .

1

. . . . . . . .

. . PLG3

. . .

. 158465 . .

Conn, Rect Univ 084 12p/S 3row Plug Cable Lkg

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 187654 . .

Seal, Wire Univ 12p/S 3row

. . .

1

. . . . . . . .

. . . . . . . .

. . .

. 196602 . .

Plug, Cavity 18,30 Position Cinch Connector

. . .

6

OM-4421 Page 82

Page 88
Image 88
Miller Electric Big Blue 500 X, Big Blue 400P manual Wiring Harnesses

Big Blue 500 X, Big Blue 400P specifications

Miller Electric has long been a trusted name in the welding industry, and their generators, particularly the Big Blue 400P and Big Blue 500 X, stand out for their performance, reliability, and innovative technologies. These portable diesel welding generators cater to a wide range of applications, from construction sites to industrial fabrication.

The Big Blue 400P is designed for heavy-duty utilization, offering a powerful output of 400 amps at a duty cycle of 60%. It features a dependable Kohler engine that not only provides ample power but also contributes to its efficient fuel consumption, making it an economical choice for extended work sessions. The Big Blue 400P comes equipped with Auto-Stop technology, which automatically turns off the machine when not in use, conserving fuel and extending engine life. This feature showcases Miller's commitment to user-friendly designs that enhance both efficiency and sustainability.

On the other hand, the Big Blue 500 X takes performance up a notch with an impressive 500 amps output and a 60% duty cycle. It is powered by a high-efficiency Yanmar engine that ensures top-notch performance even in the most demanding conditions. This generator is equipped with Miller's X-CASE design, which features a rugged weather-resistant enclosure that protects internal components from harsh environmental conditions, ensuring durability and extended lifespan.

Both machines integrate advanced technologies such as Smart Tech, which optimizes the generator's output based on the specific demands of the welding process. This technology helps maintain a stable arc, enhancing welding quality and consistency. Additionally, both models feature the Auto Remote Start, allowing for quick operations without manual intervention, further advancing ease of use.

The versatility of the Big Blue 400P and 500 X is evident in their ability to perform a variety of welding processes, including Stick, MIG, and TIG. They are equipped with multiple outputs, allowing simultaneous powering of tools and auxiliary equipment, making them indispensable for professionals who need adaptability on the job.

Overall, the Miller Electric Big Blue 400P and 500 X embody the quality, performance, and innovative technologies that Miller Electric is known for. Their robust capabilities, coupled with user-friendly features, make these generators ideal for demanding applications in various industries, ensuring that welders can achieve excellent results, no matter the challenges faced on site.