Manuals / Miller Electric / Power Tools / Welder

Miller Electric XLT 185 warranty OM-230 832A 2007−02 Processes, Description, Flux Cored Arc Fcaw

Models: XLT 185

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OM-230 832A 2007−02

Processes

		→		Gas Metal Arc (MIG) Welding
				Gas Metal Arc (MIG) Welding
				Flux Cored Arc (FCAW)
				Flux Cored Arc (FCAW)
				Welding

Description

Arc Welding Power Source and Wire

Feeder

XLT 185

And H-10 Gun

For Warranty Claims And Technical Support, Contact: Milweld Inc., National Distributor

P.O. Box 338, Hortonville, WI 54944-0338 Tel 920-779-0916 Fax 920-779-0924

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Miller Electric XLT 185 warranty OM-230 832A 2007−02 Processes, Description, Flux Cored Arc Fcaw, Welding

Contents

OM-230 832A 2007−02 Processes Arc Welding Power Source and Wire FeederDescription Flux Cored Arc FcawPage Table of Contents − MIG Welding Gmaw Guidelines − Parts ListTypical MIG Process Connections Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut endommager l’ouïeLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Boulevard, Rexdale, Ontario, Canada M9W 1R3 téléphoneSymbols And Definitions − SpecificationsSpecifications − DefinitionsVolt-Ampere Curves Duty Cycle And OverheatingAmperes OutputInstalling Welding Gun − InstallationClose door IncorrectInstalling Work Clamp Changing Polarity Process/Polarity TableAfter flow is set, close feedhead pressure assembly Installing Gas SupplyTools Needed 1-1/8 First, and never to a line ter- minal Selecting a Location And Connecting Input PowerInstalling Wire Spool And Adjusting Hub Tension Electrical Service GuideTools Needed Installing Contact Tip And Nozzle Threading Welding Wire − Operation Wire Speed ControlControls CFH Weld Parameter Chart For 230 VAC Model227010 Routine Maintenance − Maintenance &TROUBLESHOOTINGDisconnect power before maintaining Overload Protection Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip 030/.035 Groove Stamped 023/.025 Groove Stamped .030/.035Install gas diffuser, adapter, contact tip, and nozzle Cleaning Or Replacing Gun LinerDisconnect gun from unit To Reassemble GunReplacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableOM-230 832 Circuit Diagram − Electrical Diagram228 180-A − MIG Welding Gmaw Guidelines Regulator Flowmeter Wire Feeder Power Source ShieldingTypical MIG Process Connections GasWire Size Amperage Range Typical MIG Process Control SettingsThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Push Conditions That Affect Weld Bead ShapePerpendicular Drag Short Normal LongGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadCommon MIG Shielding Gases Weld beadTroubleshooting Guide For Semiautomatic Welding Equipment OM-230 832 Main Assembly − Parts ListDia Part 228 195 H-10 GunOptions Optional Drive RollsPage Work like a Pro Warranty Owner’s Record

OM-230 832A 2007−02

Processes

Flux Cored Arc (FCAW)

Welding

Description

Arc Welding Power Source and Wire

Feeder

XLT 185

And H-10 Gun