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Multiquip operation manual Operation And Parts Manual, MODEL DCA-56SPX, Whisperwatttm Series

Models: DCA-56SPX

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-56SPX

60 Hz GENERATOR

(PARTS LIST NO. B4871301604 S/N 3796699~)

Revision #1 (04/14/10)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

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Multiquip operation manual Operation And Parts Manual, MODEL DCA-56SPX, Whisperwatttm Series, Hz GENERATOR

Contents

PARTS LIST NO. B4871301604 S/N 3796699~ OPERATION AND PARTS MANUALMODEL DCA-56SPX WHISPERWATTTM SERIESDiesel engine exhaust and some of PROPOSITION 65WARNINGNOTE PAGE COMPONENT DRAWINGS TABLE OF CONTENTSMQ POWER DCA-56SPXWHISPERWATTTM GENERATOR Specification and partWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsTable 1. Generator Specifications DCA-56SPX- SPECIFICATIONSTable 2. Engine Specifications FuelTABLE 3. DIMENSIONS DCA-56SPX- DIMENSIONS TOP, SIDE AND FRONTFigure 1. Dimensions Dimension ft. mmHAZARD SYMBOLS DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS Whisperwatt GeneratorWARNING - ROTATING PARTS DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEEDCONDITIONSGeneral Safety DCA-56SPX- RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Power Cord Safety Maintenance SafetyGrounding Safety DCA-56SPX- RULES FOR SAFE OPERATIONBattery Safety DCA-56SPX- RULES FOR SAFE OPERATIONWARNING - BURN HAZARDS DANGER - EXPLOSION HAZARDSDANGER-LethalExhaust Gas Hazards DANGER-ElectrocutionHazardsDCA-56SPX- RULES FOR SAFE OPERATION DANGERDCA-56SPX- RULES FOR SAFE OPERATION Towing and Transporting SafetyNOTE PAGE Figure 2. Generator Decals DCA-56SPX- GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-56SPX- GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-56SPX- INSTALLATIONOutdoor Installation DCA-56SPX- INSTALLATIONIndoor Installation CAUTION - EXHAUST HAZARDGenerator DCA-56SPX— GENERAL INFORMATIONEngine Operating Panel Generator Control PanelFigure 5. Major Components DCA-56SPX- MAJOR COMPONENTSTable 4. Generator Major Components ITEM NONOTE PAGE Figure 6. Generator Control Panel DCA-56SPX- GENERATOR CONTROL PANELAUTO MANUAL OFF/RESET LOW OIL PRESSURE DCA-56SPX- ENGINE OPERATING PANELHIGH COOLANT TEMPERATURE OVERCRANK Figure 7. Engine Operating Panel10.Auto On/Off Engine Controller MPEC DCA-56SPX- ENGINE OPERATING PANELOutput Terminal Panel DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization Figure 8. Output Terminal Panel100VAC GFCI Receptacles DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATIONFigure 9. G.F.C.I. Receptacle Figure 11. Voltage Regulator Control KnobFigure 13. Connecting Loads Connecting LoadsDCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current RelaySingle Phase Load DCA-56SPX- LOAD APPLICATION/MAXIMUM AMPERAGETable 5. Power Factor By Load DANGER - ELECTRICAL SYSTEM HAZARDS240 Single Phase Connections How to Read the Output Terminal Gauges120 Single Phase Connections Reading AmperageCircuit Breakers DCA-56SPX- SETUPLubrication Oil Fuel CheckRefueling Procedure DCA-56SPX- SETUPWARNING - RESPIRATORY HAZARDS Figures 24 andCleaning the Radiator DCA-56SPX- SETUPAir Cleaner Table 10. Anti-Freeze Operating TemperaturesBattery DCA-56SPX- SETUPBattery Cable Installation Figure 27. Battery ConnectionsManual Start-upProcedure DCA-56SPX- GENERATOR START-UPPROCEDURE MANUALFigure 30. MPEC Control Switch Manual Position Before StartingFigure 37. Coolant Temperature Gauge DCA-56SPX- GENERATOR START-UPPROCEDURE MANUALFigure 34. Voltage Adjust Control Knob Figure 33. VoltmeterCAUTION - BACKUP GENERATOR USE DCA-56SPX- GENERATOR START-UPPROCEDURE AUTO MODEFigure 41. MPEC Control Switch AUTO WARNING - AUTO MODE MAINTENANCENormal Shutdown Procedure DCA-56SPX- GENERATOR SHUT-DOWNPROCEDURESEmergency Shutdown Procedure Air Cleaner DCA-56SPX- MAINTENANCEAir Cleaner with Dust Indicator Service DailyCleaning the Fuel Strainer DCA-56SPX- MAINTENANCEAir Removal Check Oil LevelFigure 43. Battery Charger DCA-56SPX- MAINTENANCEJacketWater Heater Power Connections Trailer Maintenance DCA-56SPX -TRAILERMAINTENANCEBrake Adjustment DCA-56SPX -TRAILERMAINTENANCEBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-56SPX -TRAILERMAINTENANCECAUTION - EYESIGHT HAZARD TireWear/InflationLug Nut Torque Requirements DCA-56SPX -TRAILERMAINTENANCEFigure 46. Wheel Lug Nuts Tightening Sequence Table 15. Tire Torque RequirementsFigure 47. Trailer/Towing Vehicle Wiring Diagram DCA-56SPX -TRAILERWIRINGDIAGRAMFigure 48. Generator Wiring Diagram DCA-56SPX- GENERATORWIRING DIAGRAMFigure 49. Engine Wiring Diagram DCA-56SPX- ENGINEWIRING DIAGRAMTABLE 16. ENGINE TROUBLESHOOTING DCA-56SPX -TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 16. ENGINE TROUBLESHOOTING CONTINUED DCA-56SPX -TROUBLESHOOTINGENGINESYMPTOM POSSIBLE PROBLEMTABLE 17. GENERATOR TROUBLESHOOTING DCA-56SPX —TROUBLESHOOTINGGENERATORSYMPTOM POSSIBLE PROBLEMTABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC DCA-56SPX -TROUBLESHOOTINGENGINE CONTROLLERSYMPTOM POSSIBLE PROBLEMNOTE PAGE DCA-56SPX- EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LISTQTY. Column NO. ColumnDescription DCA-56SPX- SUGGESTED SPARE PARTSGENERATOR ASSY DCA-56SPX- GENERATOR ASSYPART NAME DCA-56SPX- GENERATOR ASSYREMARKS CONTROL BOX ASSY. S/N 7800001~7800129 DCA-56SPX-CONTROL BOX ASSYCONTROL BOX ASSY DCA-56SPX-CONTROL BOX ASSYPART NAME REMARKSDCA-56SPX-CONTROL BOX ASSY CONTROL BOX ASSY DCA-56SPX-CONTROL BOX ASSYPART NAME REMARKSENGINE AND RADIATOR ASSY DCA-56SPX-ENGINE AND RADIATOR ASSYPART NAME DCA-56SPX-ENGINE AND RADIATOR ASSYREMARKS B5923200034ENGINE & RADIATOR ASSY DCA-56SPX-ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-56SPX-ENGINE AND RADIATOR ASSYPART NAME REMARKSOUTPUT TERMINAL ASSY DCA-56SPX-OUTPUTTERMINAL ASSYPART NAME DCA-56SPX-OUTPUTTERMINAL ASSYQTY. REMARKS ENGINE OPERATING PANEL ASSY DCA-56SPX-ACTUATOR ASSYACTUATOR ASSY DCA-56SPX—ACTUATOR ASSYPART NAME BATTERY ASSY DCA-56SPX-BATTERY ASSYBATTERY ASSY DCA-56SPX-BATTERY ASSYPART NAME MUFFLER ASSY DCA-56SPX-MUFFLER ASSYMUFFLER ASSY DCA-56SPX-MUFFLER ASSYPART NAME REMARKSFUEL TANK ASSY DCA-56SPX-FUELTANK ASSYFUEL TANK ASSY DCA-56SPX-FUELTANK ASSYPART NAME ENCLOSURE ASSY DCA-56SPX-ENCLOSURE ASSYENCLOSURE ASSY DCA-56SPX-ENCLOSURE ASSYPART NAME ENCLOSURE ASSY. CONT DCA-56SPX-ENCLOSURE ASSY. CONTPART NAME DCA-56SPX-ENCLOSURE ASSY. CONTB4454206602 RUBBER SEALS ASSY DCA-56SPX-RUBBER SEALS ASSYRUBBER SEALS ASSY DCA-56SPX-RUBBER SEALS ASSYPART NO PART NAMENAMEPLATE AND DECALS ASSY DCA-56SPX-NAMEPLATE AND DECALS ASSYPART NAME DCA-56SPX-NAMEPLATE AND DECALS ASSYREMARKS PAYMENT TERMS SPECIAL EXPEDITING SERVICEFREIGHT POLICY MINIMUM ORDERNOTE PAGE Service/Tech Support/Warranty MQ PowerMULTIQUIP CORPORATE OFFICE MQ Parts Department