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operation manual DCA-56SPX- GENERATOR DECALS, Generator Decals Cont inued
Models:
DCA-56SPX
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Troubleshooting
Specifications
Install
Parts list
DCA-56SPX -TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 17
Image 17
DCA-56SPX
— GENERATOR DECALS
Figure 3. Generator Decals (Cont inued)
DCA-56SPX—
OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 17
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Image 17
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Contents
PARTS LIST NO. B4871301604 S/N 3796699~
OPERATION AND PARTS MANUAL
MODEL DCA-56SPX
WHISPERWATTTM SERIES
Diesel engine exhaust and some of
PROPOSITION 65WARNING
NOTE PAGE
COMPONENT DRAWINGS
TABLE OF CONTENTS
MQ POWER DCA-56SPXWHISPERWATTTM GENERATOR
Specification and part
When ordering parts, please supply
PARTS ORDERING PROCEDURES
Ordering parts has never been easier
Choose from three easy options
Table 1. Generator Specifications
DCA-56SPX- SPECIFICATIONS
Table 2. Engine Specifications
Fuel
TABLE 3. DIMENSIONS
DCA-56SPX- DIMENSIONS TOP, SIDE AND FRONT
Figure 1. Dimensions
Dimension ft. mm
HAZARD SYMBOLS
DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
Whisperwatt Generator
WARNING - ROTATING PARTS
DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLS
CAUTION - ACCIDENTAL STARTING
CAUTION - OVER-SPEEDCONDITIONS
DANGER - READTHIS MANUAL
DCA-56SPX- RULES FOR SAFE OPERATION
General Safety
Power Cord Safety
Maintenance Safety
Grounding Safety
DCA-56SPX- RULES FOR SAFE OPERATION
Battery Safety
DCA-56SPX- RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
DANGER - EXPLOSION HAZARDS
DANGER-LethalExhaust Gas Hazards
DANGER-ElectrocutionHazards
DCA-56SPX- RULES FOR SAFE OPERATION
DANGER
DCA-56SPX- RULES FOR SAFE OPERATION
Towing and Transporting Safety
NOTE PAGE
Figure 2. Generator Decals
DCA-56SPX- GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-56SPX- GENERATOR DECALS
Figure 4.Typical Generator Grounding Application
DCA-56SPX- INSTALLATION
Outdoor Installation
DCA-56SPX- INSTALLATION
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator
DCA-56SPX— GENERAL INFORMATION
Engine Operating Panel
Generator Control Panel
Figure 5. Major Components
DCA-56SPX- MAJOR COMPONENTS
Table 4. Generator Major Components
ITEM NO
NOTE PAGE
Figure 6. Generator Control Panel
DCA-56SPX- GENERATOR CONTROL PANEL
AUTO MANUAL OFF/RESET LOW OIL PRESSURE
DCA-56SPX- ENGINE OPERATING PANEL
HIGH COOLANT TEMPERATURE OVERCRANK
Figure 7. Engine Operating Panel
10.Auto On/Off Engine Controller MPEC
DCA-56SPX- ENGINE OPERATING PANEL
Output Terminal Panel
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
Figure 8. Output Terminal Panel
100VAC GFCI Receptacles
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
Figure 9. G.F.C.I. Receptacle
Figure 11. Voltage Regulator Control Knob
Figure 13. Connecting Loads
Connecting Loads
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
Over Current Relay
Single Phase Load
DCA-56SPX- LOAD APPLICATION/MAXIMUM AMPERAGE
Table 5. Power Factor By Load
DANGER - ELECTRICAL SYSTEM HAZARDS
240 Single Phase Connections
How to Read the Output Terminal Gauges
120 Single Phase Connections
Reading Amperage
Circuit Breakers
DCA-56SPX- SETUP
Lubrication Oil
Fuel Check
Refueling Procedure
DCA-56SPX- SETUP
WARNING - RESPIRATORY HAZARDS
Figures 24 and
Cleaning the Radiator
DCA-56SPX- SETUP
Air Cleaner
Table 10. Anti-Freeze Operating Temperatures
Battery
DCA-56SPX- SETUP
Battery Cable Installation
Figure 27. Battery Connections
Manual Start-upProcedure
DCA-56SPX- GENERATOR START-UPPROCEDURE MANUAL
Figure 30. MPEC Control Switch Manual Position
Before Starting
Figure 37. Coolant Temperature Gauge
DCA-56SPX- GENERATOR START-UPPROCEDURE MANUAL
Figure 34. Voltage Adjust Control Knob
Figure 33. Voltmeter
CAUTION - BACKUP GENERATOR USE
DCA-56SPX- GENERATOR START-UPPROCEDURE AUTO MODE
Figure 41. MPEC Control Switch AUTO
WARNING - AUTO MODE MAINTENANCE
Emergency Shutdown Procedure
DCA-56SPX- GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Air Cleaner
DCA-56SPX- MAINTENANCE
Air Cleaner with Dust Indicator
Service Daily
Cleaning the Fuel Strainer
DCA-56SPX- MAINTENANCE
Air Removal
Check Oil Level
JacketWater Heater Power Connections
DCA-56SPX- MAINTENANCE
Figure 43. Battery Charger
Trailer Maintenance
DCA-56SPX -TRAILERMAINTENANCE
Brake Adjustment
DCA-56SPX -TRAILERMAINTENANCE
Brakes
Hydraulic Surge Brakes
Tires/Wheels/Lug Nuts
DCA-56SPX -TRAILERMAINTENANCE
CAUTION - EYESIGHT HAZARD
TireWear/Inflation
Lug Nut Torque Requirements
DCA-56SPX -TRAILERMAINTENANCE
Figure 46. Wheel Lug Nuts Tightening Sequence
Table 15. Tire Torque Requirements
Figure 47. Trailer/Towing Vehicle Wiring Diagram
DCA-56SPX -TRAILERWIRINGDIAGRAM
Figure 48. Generator Wiring Diagram
DCA-56SPX- GENERATORWIRING DIAGRAM
Figure 49. Engine Wiring Diagram
DCA-56SPX- ENGINEWIRING DIAGRAM
TABLE 16. ENGINE TROUBLESHOOTING
DCA-56SPX -TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
DCA-56SPX -TROUBLESHOOTINGENGINE
SYMPTOM
POSSIBLE PROBLEM
TABLE 17. GENERATOR TROUBLESHOOTING
DCA-56SPX —TROUBLESHOOTINGGENERATOR
SYMPTOM
POSSIBLE PROBLEM
TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-56SPX -TROUBLESHOOTINGENGINE CONTROLLER
SYMPTOM
POSSIBLE PROBLEM
NOTE PAGE
DCA-56SPX- EXPLANATION OF CODE IN REMARKS COLUMN
SAMPLE PARTS LIST
QTY. Column
NO. Column
Description
DCA-56SPX- SUGGESTED SPARE PARTS
GENERATOR ASSY
DCA-56SPX- GENERATOR ASSY
REMARKS
DCA-56SPX- GENERATOR ASSY
PART NAME
CONTROL BOX ASSY. S/N 7800001~7800129
DCA-56SPX-CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-56SPX-CONTROL BOX ASSY
PART NAME
REMARKS
DCA-56SPX-CONTROL BOX ASSY
CONTROL BOX ASSY
DCA-56SPX-CONTROL BOX ASSY
PART NAME
REMARKS
ENGINE AND RADIATOR ASSY
DCA-56SPX-ENGINE AND RADIATOR ASSY
PART NAME
DCA-56SPX-ENGINE AND RADIATOR ASSY
REMARKS
B5923200034
ENGINE & RADIATOR ASSY
DCA-56SPX-ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
DCA-56SPX-ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
OUTPUT TERMINAL ASSY
DCA-56SPX-OUTPUTTERMINAL ASSY
QTY. REMARKS
DCA-56SPX-OUTPUTTERMINAL ASSY
PART NAME
ENGINE OPERATING PANEL ASSY
DCA-56SPX-ACTUATOR ASSY
PART NAME
DCA-56SPX—ACTUATOR ASSY
ACTUATOR ASSY
BATTERY ASSY
DCA-56SPX-BATTERY ASSY
PART NAME
DCA-56SPX-BATTERY ASSY
BATTERY ASSY
MUFFLER ASSY
DCA-56SPX-MUFFLER ASSY
MUFFLER ASSY
DCA-56SPX-MUFFLER ASSY
PART NAME
REMARKS
FUEL TANK ASSY
DCA-56SPX-FUELTANK ASSY
PART NAME
DCA-56SPX-FUELTANK ASSY
FUEL TANK ASSY
ENCLOSURE ASSY
DCA-56SPX-ENCLOSURE ASSY
PART NAME
DCA-56SPX-ENCLOSURE ASSY
ENCLOSURE ASSY
ENCLOSURE ASSY. CONT
DCA-56SPX-ENCLOSURE ASSY. CONT
B4454206602
DCA-56SPX-ENCLOSURE ASSY. CONT
PART NAME
RUBBER SEALS ASSY
DCA-56SPX-RUBBER SEALS ASSY
RUBBER SEALS ASSY
DCA-56SPX-RUBBER SEALS ASSY
PART NO
PART NAME
NAMEPLATE AND DECALS ASSY
DCA-56SPX-NAMEPLATE AND DECALS ASSY
REMARKS
DCA-56SPX-NAMEPLATE AND DECALS ASSY
PART NAME
PAYMENT TERMS
SPECIAL EXPEDITING SERVICE
FREIGHT POLICY
MINIMUM ORDER
NOTE PAGE
Service/Tech Support/Warranty
MQ Power
MULTIQUIP CORPORATE OFFICE
MQ Parts Department