Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
operation manual DCA-56SPX-ENCLOSURE ASSY. CONT, Enclosure Assy. Cont
Models:
DCA-56SPX
1
78
86
86
Download
86 pages
44.14 Kb
75
76
77
78
79
80
81
82
<
>
Troubleshooting
Specification
Install
Parts list
DCA-56SPX -TRAILERWIRINGDIAGRAM
Warranty
Dimension
Maintenance
Connecting Loads
Symptom
Page 78
Image 78
DCA-56SPX—
ENCLOSURE ASSY. (CONT.)
ENCLOSURE ASSY. (CONT.)
PAGE 78 —
DCA-56SPX—
OPERATION AND PARTS MANUAL — REV. #1 (04/22/10)
Page 77
Page 79
Page 78
Image 78
Page 77
Page 79
Contents
MODEL DCA-56SPX
OPERATION AND PARTS MANUAL
PARTS LIST NO. B4871301604 S/N 3796699~
WHISPERWATTTM SERIES
PROPOSITION 65WARNING
Diesel engine exhaust and some of
NOTE PAGE
MQ POWER DCA-56SPXWHISPERWATTTM GENERATOR
TABLE OF CONTENTS
COMPONENT DRAWINGS
Specification and part
Ordering parts has never been easier
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Choose from three easy options
Table 2. Engine Specifications
DCA-56SPX- SPECIFICATIONS
Table 1. Generator Specifications
Fuel
Figure 1. Dimensions
DCA-56SPX- DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Dimension ft. mm
SAFETY MESSAGE ALERT SYMBOLS
DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
Whisperwatt Generator
CAUTION - ACCIDENTAL STARTING
DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLS
WARNING - ROTATING PARTS
CAUTION - OVER-SPEEDCONDITIONS
DCA-56SPX- RULES FOR SAFE OPERATION
General Safety
DANGER - READTHIS MANUAL
Grounding Safety
Maintenance Safety
Power Cord Safety
DCA-56SPX- RULES FOR SAFE OPERATION
WARNING - BURN HAZARDS
DCA-56SPX- RULES FOR SAFE OPERATION
Battery Safety
DANGER - EXPLOSION HAZARDS
DCA-56SPX- RULES FOR SAFE OPERATION
DANGER-ElectrocutionHazards
DANGER-LethalExhaust Gas Hazards
DANGER
Towing and Transporting Safety
DCA-56SPX- RULES FOR SAFE OPERATION
NOTE PAGE
DCA-56SPX- GENERATOR DECALS
Figure 2. Generator Decals
DCA-56SPX- GENERATOR DECALS
Figure 3. Generator Decals Cont inued
DCA-56SPX- INSTALLATION
Figure 4.Typical Generator Grounding Application
Indoor Installation
DCA-56SPX- INSTALLATION
Outdoor Installation
CAUTION - EXHAUST HAZARD
Engine Operating Panel
DCA-56SPX— GENERAL INFORMATION
Generator
Generator Control Panel
Table 4. Generator Major Components
DCA-56SPX- MAJOR COMPONENTS
Figure 5. Major Components
ITEM NO
NOTE PAGE
DCA-56SPX- GENERATOR CONTROL PANEL
Figure 6. Generator Control Panel
HIGH COOLANT TEMPERATURE OVERCRANK
DCA-56SPX- ENGINE OPERATING PANEL
AUTO MANUAL OFF/RESET LOW OIL PRESSURE
Figure 7. Engine Operating Panel
DCA-56SPX- ENGINE OPERATING PANEL
10.Auto On/Off Engine Controller MPEC
Output Terminal Familiarization
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Panel
Figure 8. Output Terminal Panel
Figure 9. G.F.C.I. Receptacle
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
100VAC GFCI Receptacles
Figure 11. Voltage Regulator Control Knob
DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
Figure 13. Connecting Loads
Over Current Relay
Table 5. Power Factor By Load
DCA-56SPX- LOAD APPLICATION/MAXIMUM AMPERAGE
Single Phase Load
DANGER - ELECTRICAL SYSTEM HAZARDS
120 Single Phase Connections
How to Read the Output Terminal Gauges
240 Single Phase Connections
Reading Amperage
Lubrication Oil
DCA-56SPX- SETUP
Circuit Breakers
Fuel Check
WARNING - RESPIRATORY HAZARDS
DCA-56SPX- SETUP
Refueling Procedure
Figures 24 and
Air Cleaner
DCA-56SPX- SETUP
Cleaning the Radiator
Table 10. Anti-Freeze Operating Temperatures
Battery Cable Installation
DCA-56SPX- SETUP
Battery
Figure 27. Battery Connections
Figure 30. MPEC Control Switch Manual Position
DCA-56SPX- GENERATOR START-UPPROCEDURE MANUAL
Manual Start-upProcedure
Before Starting
Figure 34. Voltage Adjust Control Knob
DCA-56SPX- GENERATOR START-UPPROCEDURE MANUAL
Figure 37. Coolant Temperature Gauge
Figure 33. Voltmeter
Figure 41. MPEC Control Switch AUTO
DCA-56SPX- GENERATOR START-UPPROCEDURE AUTO MODE
CAUTION - BACKUP GENERATOR USE
WARNING - AUTO MODE MAINTENANCE
DCA-56SPX- GENERATOR SHUT-DOWNPROCEDURES
Normal Shutdown Procedure
Emergency Shutdown Procedure
Air Cleaner with Dust Indicator
DCA-56SPX- MAINTENANCE
Air Cleaner
Service Daily
Air Removal
DCA-56SPX- MAINTENANCE
Cleaning the Fuel Strainer
Check Oil Level
DCA-56SPX- MAINTENANCE
Figure 43. Battery Charger
JacketWater Heater Power Connections
DCA-56SPX -TRAILERMAINTENANCE
Trailer Maintenance
Brakes
DCA-56SPX -TRAILERMAINTENANCE
Brake Adjustment
Hydraulic Surge Brakes
CAUTION - EYESIGHT HAZARD
DCA-56SPX -TRAILERMAINTENANCE
Tires/Wheels/Lug Nuts
TireWear/Inflation
Figure 46. Wheel Lug Nuts Tightening Sequence
DCA-56SPX -TRAILERMAINTENANCE
Lug Nut Torque Requirements
Table 15. Tire Torque Requirements
DCA-56SPX -TRAILERWIRINGDIAGRAM
Figure 47. Trailer/Towing Vehicle Wiring Diagram
DCA-56SPX- GENERATORWIRING DIAGRAM
Figure 48. Generator Wiring Diagram
DCA-56SPX- ENGINEWIRING DIAGRAM
Figure 49. Engine Wiring Diagram
SYMPTOM
DCA-56SPX -TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-56SPX -TROUBLESHOOTINGENGINE
TABLE 16. ENGINE TROUBLESHOOTING CONTINUED
POSSIBLE PROBLEM
SYMPTOM
DCA-56SPX —TROUBLESHOOTINGGENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
POSSIBLE PROBLEM
SYMPTOM
DCA-56SPX -TROUBLESHOOTINGENGINE CONTROLLER
TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC
POSSIBLE PROBLEM
NOTE PAGE
QTY. Column
SAMPLE PARTS LIST
DCA-56SPX- EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
DCA-56SPX- SUGGESTED SPARE PARTS
Description
DCA-56SPX- GENERATOR ASSY
GENERATOR ASSY
DCA-56SPX- GENERATOR ASSY
PART NAME
REMARKS
DCA-56SPX-CONTROL BOX ASSY
CONTROL BOX ASSY. S/N 7800001~7800129
PART NAME
DCA-56SPX-CONTROL BOX ASSY
CONTROL BOX ASSY
REMARKS
DCA-56SPX-CONTROL BOX ASSY
PART NAME
DCA-56SPX-CONTROL BOX ASSY
CONTROL BOX ASSY
REMARKS
DCA-56SPX-ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
REMARKS
DCA-56SPX-ENGINE AND RADIATOR ASSY
PART NAME
B5923200034
DCA-56SPX-ENGINE AND RADIATOR ASSY
ENGINE & RADIATOR ASSY
PART NAME
DCA-56SPX-ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
REMARKS
DCA-56SPX-OUTPUTTERMINAL ASSY
OUTPUT TERMINAL ASSY
DCA-56SPX-OUTPUTTERMINAL ASSY
PART NAME
QTY. REMARKS
DCA-56SPX-ACTUATOR ASSY
ENGINE OPERATING PANEL ASSY
DCA-56SPX—ACTUATOR ASSY
ACTUATOR ASSY
PART NAME
DCA-56SPX-BATTERY ASSY
BATTERY ASSY
DCA-56SPX-BATTERY ASSY
BATTERY ASSY
PART NAME
DCA-56SPX-MUFFLER ASSY
MUFFLER ASSY
PART NAME
DCA-56SPX-MUFFLER ASSY
MUFFLER ASSY
REMARKS
DCA-56SPX-FUELTANK ASSY
FUEL TANK ASSY
DCA-56SPX-FUELTANK ASSY
FUEL TANK ASSY
PART NAME
DCA-56SPX-ENCLOSURE ASSY
ENCLOSURE ASSY
DCA-56SPX-ENCLOSURE ASSY
ENCLOSURE ASSY
PART NAME
DCA-56SPX-ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
DCA-56SPX-ENCLOSURE ASSY. CONT
PART NAME
B4454206602
DCA-56SPX-RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NO
DCA-56SPX-RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NAME
DCA-56SPX-NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
DCA-56SPX-NAMEPLATE AND DECALS ASSY
PART NAME
REMARKS
FREIGHT POLICY
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
MINIMUM ORDER
NOTE PAGE
MULTIQUIP CORPORATE OFFICE
MQ Power
Service/Tech Support/Warranty
MQ Parts Department