Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-56SPX operation manual Note Page

Models: DCA-56SPX

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DCA-56SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 3

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Multiquip DCA-56SPX operation manual Note Page

Contents

WHISPERWATTTM SERIES OPERATION AND PARTS MANUALPARTS LIST NO. B4871301604 S/N 3796699~ MODEL DCA-56SPXDiesel engine exhaust and some of PROPOSITION 65WARNINGNOTE PAGE Specification and part TABLE OF CONTENTSCOMPONENT DRAWINGS MQ POWER DCA-56SPXWHISPERWATTTM GENERATORChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierFuel DCA-56SPX- SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDimension ft. mm DCA-56SPX- DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsWhisperwatt Generator DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEEDCONDITIONS DCA-56SPX- SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDCA-56SPX- RULES FOR SAFE OPERATION General SafetyDANGER - READTHIS MANUAL DCA-56SPX- RULES FOR SAFE OPERATION Maintenance SafetyPower Cord Safety Grounding SafetyDANGER - EXPLOSION HAZARDS DCA-56SPX- RULES FOR SAFE OPERATIONBattery Safety WARNING - BURN HAZARDSDANGER DANGER-ElectrocutionHazardsDANGER-LethalExhaust Gas Hazards DCA-56SPX- RULES FOR SAFE OPERATIONDCA-56SPX- RULES FOR SAFE OPERATION Towing and Transporting SafetyNOTE PAGE Figure 2. Generator Decals DCA-56SPX- GENERATOR DECALSFigure 3. Generator Decals Cont inued DCA-56SPX- GENERATOR DECALSFigure 4.Typical Generator Grounding Application DCA-56SPX- INSTALLATIONCAUTION - EXHAUST HAZARD DCA-56SPX- INSTALLATIONOutdoor Installation Indoor InstallationGenerator Control Panel DCA-56SPX— GENERAL INFORMATIONGenerator Engine Operating PanelITEM NO DCA-56SPX- MAJOR COMPONENTSFigure 5. Major Components Table 4. Generator Major ComponentsNOTE PAGE Figure 6. Generator Control Panel DCA-56SPX- GENERATOR CONTROL PANELFigure 7. Engine Operating Panel DCA-56SPX- ENGINE OPERATING PANELAUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK10.Auto On/Off Engine Controller MPEC DCA-56SPX- ENGINE OPERATING PANELFigure 8. Output Terminal Panel DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Panel Output Terminal FamiliarizationFigure 11. Voltage Regulator Control Knob DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATION100VAC GFCI Receptacles Figure 9. G.F.C.I. ReceptacleOver Current Relay Connecting LoadsFigure 13. Connecting Loads DCA-56SPX- OUTPUT TERMINAL PANEL FAMILIARIZATIONDANGER - ELECTRICAL SYSTEM HAZARDS DCA-56SPX- LOAD APPLICATION/MAXIMUM AMPERAGESingle Phase Load Table 5. Power Factor By LoadReading Amperage How to Read the Output Terminal Gauges240 Single Phase Connections 120 Single Phase ConnectionsFuel Check DCA-56SPX- SETUPCircuit Breakers Lubrication OilFigures 24 and DCA-56SPX- SETUPRefueling Procedure WARNING - RESPIRATORY HAZARDSTable 10. Anti-Freeze Operating Temperatures DCA-56SPX- SETUPCleaning the Radiator Air CleanerFigure 27. Battery Connections DCA-56SPX- SETUPBattery Battery Cable InstallationBefore Starting DCA-56SPX- GENERATOR START-UPPROCEDURE MANUALManual Start-upProcedure Figure 30. MPEC Control Switch Manual PositionFigure 33. Voltmeter DCA-56SPX- GENERATOR START-UPPROCEDURE MANUALFigure 37. Coolant Temperature Gauge Figure 34. Voltage Adjust Control KnobWARNING - AUTO MODE MAINTENANCE DCA-56SPX- GENERATOR START-UPPROCEDURE AUTO MODECAUTION - BACKUP GENERATOR USE Figure 41. MPEC Control Switch AUTODCA-56SPX- GENERATOR SHUT-DOWNPROCEDURES Normal Shutdown ProcedureEmergency Shutdown Procedure Service Daily DCA-56SPX- MAINTENANCEAir Cleaner Air Cleaner with Dust IndicatorCheck Oil Level DCA-56SPX- MAINTENANCECleaning the Fuel Strainer Air RemovalDCA-56SPX- MAINTENANCE Figure 43. Battery ChargerJacketWater Heater Power Connections Trailer Maintenance DCA-56SPX -TRAILERMAINTENANCEHydraulic Surge Brakes DCA-56SPX -TRAILERMAINTENANCEBrake Adjustment BrakesTireWear/Inflation DCA-56SPX -TRAILERMAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDTable 15. Tire Torque Requirements DCA-56SPX -TRAILERMAINTENANCELug Nut Torque Requirements Figure 46. Wheel Lug Nuts Tightening SequenceFigure 47. Trailer/Towing Vehicle Wiring Diagram DCA-56SPX -TRAILERWIRINGDIAGRAMFigure 48. Generator Wiring Diagram DCA-56SPX- GENERATORWIRING DIAGRAMFigure 49. Engine Wiring Diagram DCA-56SPX- ENGINEWIRING DIAGRAMPOSSIBLE PROBLEM DCA-56SPX -TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-56SPX -TROUBLESHOOTINGENGINETABLE 16. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMPOSSIBLE PROBLEM DCA-56SPX —TROUBLESHOOTINGGENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMPOSSIBLE PROBLEM DCA-56SPX -TROUBLESHOOTINGENGINE CONTROLLERTABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC SYMPTOMNOTE PAGE NO. Column SAMPLE PARTS LISTDCA-56SPX- EXPLANATION OF CODE IN REMARKS COLUMN QTY. ColumnDescription DCA-56SPX- SUGGESTED SPARE PARTSGENERATOR ASSY DCA-56SPX- GENERATOR ASSYDCA-56SPX- GENERATOR ASSY PART NAMEREMARKS CONTROL BOX ASSY. S/N 7800001~7800129 DCA-56SPX-CONTROL BOX ASSYREMARKS DCA-56SPX-CONTROL BOX ASSYCONTROL BOX ASSY PART NAMEDCA-56SPX-CONTROL BOX ASSY REMARKS DCA-56SPX-CONTROL BOX ASSYCONTROL BOX ASSY PART NAMEENGINE AND RADIATOR ASSY DCA-56SPX-ENGINE AND RADIATOR ASSYB5923200034 DCA-56SPX-ENGINE AND RADIATOR ASSYPART NAME REMARKSENGINE & RADIATOR ASSY DCA-56SPX-ENGINE AND RADIATOR ASSYREMARKS DCA-56SPX-ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY PART NAMEOUTPUT TERMINAL ASSY DCA-56SPX-OUTPUTTERMINAL ASSYDCA-56SPX-OUTPUTTERMINAL ASSY PART NAMEQTY. REMARKS ENGINE OPERATING PANEL ASSY DCA-56SPX-ACTUATOR ASSYDCA-56SPX—ACTUATOR ASSY ACTUATOR ASSYPART NAME BATTERY ASSY DCA-56SPX-BATTERY ASSYDCA-56SPX-BATTERY ASSY BATTERY ASSYPART NAME MUFFLER ASSY DCA-56SPX-MUFFLER ASSYREMARKS DCA-56SPX-MUFFLER ASSYMUFFLER ASSY PART NAMEFUEL TANK ASSY DCA-56SPX-FUELTANK ASSYDCA-56SPX-FUELTANK ASSY FUEL TANK ASSYPART NAME ENCLOSURE ASSY DCA-56SPX-ENCLOSURE ASSYDCA-56SPX-ENCLOSURE ASSY ENCLOSURE ASSYPART NAME ENCLOSURE ASSY. CONT DCA-56SPX-ENCLOSURE ASSY. CONTDCA-56SPX-ENCLOSURE ASSY. CONT PART NAMEB4454206602 RUBBER SEALS ASSY DCA-56SPX-RUBBER SEALS ASSYPART NAME DCA-56SPX-RUBBER SEALS ASSYRUBBER SEALS ASSY PART NONAMEPLATE AND DECALS ASSY DCA-56SPX-NAMEPLATE AND DECALS ASSYDCA-56SPX-NAMEPLATE AND DECALS ASSY PART NAMEREMARKS MINIMUM ORDER SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYNOTE PAGE MQ Parts Department MQ PowerService/Tech Support/Warranty MULTIQUIP CORPORATE OFFICE