Multiquip DCA-85USJ manual

DCA-85USJ — CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 60 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

Image 60

Multiquip operation manual DCA-85USJ Operation and Parts Manual REV. #0 09/17/04

Contents

Parts List NO. M2870400004 Model DCA-85USJ 2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Heres HOW to GET Help Wilmington Ave Carson, CA Table of Contents Parts Ordering Procedures When ordering parts Please supply the following information DCA-85USJ Specifications Generator Specifications DCA-85USJ Dimensions TOP, Side and Front DCA85USJ Safety Message Alert Symbols Hazard Symbols DCA85USJ Safety Message Alert Symbols This generator, other property, or General Safety DCA-85USJ Rules for Safe Operation Electrical Safety Generator Grounding Maintenance Safety Battery Safety Towing &Transporting Safety Emergencies DCA-85USJ Generator Decals Generator Decals DCA-85USJ Generator Decals Generator Decals Cont inued DCA-85USJ Installation Typical Generator Grounding Application Outdoor Installation Indoor InstallationWhen connecting the generator Mounting DCA-85USJ Series Familiarization Generator Engine Operating PanelGenerator Control Panel Output Terminal Panel DCA-85USJ Major Components Major Components 20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Ammeter phase-selector switch Be switched offAdjustment of the generator’s output voltage Only DCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel DCA-85USJ Output Terminal Panel Familiarization Output Terminal Familiarization 120VAC Gfci Receptacles F.C.I. Receptacle Connecting Loads Blower Fan Single Phase Load Three Phase LoadDCA-85USJ Load Application Motors and motor-driven Voltage Selector Switch Generator AmperageGenerator OutputVoltages Gfci Receptacle Load Capability How to Read the OutputTerminal Gauges DCA-85USJ Gauge ReadingReading Amperage Three-Phase Position DCA-85USJ Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages DCA-85USJ PRE-SETUP Circuit BreakersLubrication Oil Fuel Check Refueling Procedure Refueling Cleaning the Radiator Air Cleaner Fan BeltTensionOperation FreezingWeather Vol % Freezing Point Battery Battery Cable InstallationWiring Alternator Before Starting Engines exhaust contains harmful emissionsDirect exhaust away from nearby personnel Close all engine enclosure doors Figure Starting Manual Position to start the engine Figure Oil Pressure Gauge Starting Auto Mode Place the Mpec Control Switch in the Auto position DCA-85USJ Generator SHUT-DOWN Procedure Shutdown ProcedureEmergency Shutdown Procedure DCA-85USJ Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel Filter Battery charger To ensure adequate starting DCA-85USJ -TRAILER Maintenance Trailer Maintenance DCA-85USJ -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotation Tires/Wheels/Lug Nuts TireWear/InflationSuspension Lug NutTorque Requirements Start all wheel lug nuts by hand DCA-85USJ -TRAILERWIRING Diagram DCA-85USJ Generatorwiring Diagram Generator Wiring Diagram DCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator DCA-85USJ -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting Mpec DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Explanation of Code in Remarks Column Items Found In the Items Number ColumnIf more than one of the same Part number on this Suggested Spare Parts list DCA-85USJ Suggested Spare Parts DCA-85USJ Generator Assy B6110000102 81010700330012810035 8101611004 DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602103092 PL-050601810245 0602120096 DCA-85USJ Engine & Radiator Assy M2923200014 4045TF2750602041292 RE504836 64 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602022563 06020225610603306590 0603300285 DCA-85USJ Outputterminal Assy M3230700003 M9220100304M9220100404 0039316000 DCA-85USJ Battery Assy 0602220187 627MFDM9310500014 M9103000304 DCA-85USJ Muffler Assy M2330100703 0017112030M2333000703 M2333200204 DCA-85USJ Fueltank Assy M2363000902 06055050700605501073 0605516090 DCA-85USJ Enclosure #1 Assy M2413001502 M23633002030603306797 M2423000702 76 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2423201203 24A M2493103404M3433000803 M3433000813 DCA-85USJ Enclosure #2 Assy M3443000802 M34430008128400021~ M3493303203 80 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M2453001703 18A M2493404704M2453001803 19A M2493405104 DCA-85USJ Rubber Seals Assy 0229200870 02292011300229201240 0228900660 DCA-85USJ Name Plate Assy M15000020 M15000070M25000050 M25200010 86 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100204 M9520100304M9520100404 M9520100503 Terms and Conditions of Sale Parts Freightpolicy DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is