Multiquip DCA-85USJ

PAGE 62 — DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)

DCA-85USJ — ENGINE & RADIATOR ASSY.

ENGINE & RADIATOR ASSY.

Contents

Main MODEL DCA-85USJ Page To find the latest revision of this publication, visit our website at: www.mqpower.com HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING TABLE OF CONTENTS DCA-85USJ OPERATION AND PARTS MANUAL REV. #0 (09/17/04) PAGE 5 A Division of Multiquip Inc. When ordering parts, please supply the following information: 279 Heres how to get help... PARTS ORDERING PROCEDURES Please have the model and serial number on hand when calling. MQ POWER CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 DCA-85USJ SPECIFICATIONS snoitacificepSrotareneG.1elbaT snoitacificepSenignE Page Model DCA-85USJ ULTRA-SILENT GENERATOR. Hazard Symbols severe bodily harm Gasoline DCA85USJ SAFETY MESSAGE ALERT SYMBOLS electrocution, electrical shock or burn, DCA85USJ SAFETY MESSAGE ALERT SYMBOLS respiratory hair hands fingers serious injury DEATH John Deere Engine Owner's Manual NEVER bodily harm or even death. electrocution, electrical shock or burn, severe bodily harm stand in water lay in wate National Electrical Code always severe injury EYES clothing or skin fire extinguisher chock blocks support blocks first aid kit Fire Department Page Page Page DCA-85USJ INSTALLATION DCA-85USJ GENERAL INFORMATION Open-Delta Engine fixed ceiling generator DCA-85USJ MAJOR COMPONENTS Figure 5. Major Components 3elbaT. stnenopmoCrojaMrotareneG Page DCA-85USJ GENERATOR CONTROL PANEL Generator Control Panel closed reset U,V, and W Output Terminal Lugs Page DCA-85USJ ENGINE OPERATING PANEL cranking cycle Over Speed Protection Engine Operating Panel major Output Terminal Panel bonded grounds voltage selector switch voltage regulator control knob only decrease increase main over current relay reset button Voltage Selector Switch electrocution DCA-85USJ LOAD APPLICATION electrician switch licensed isolation (transfer) DCA-85USJ GENERATOR OUTPUTS control knob selector switch DCA-85USJ GAUGE READING DCA-85USJ OUTPUT TERMINAL PANEL CONNECTIONS Output Terminal Lugs Voltage Regulator Control Knob Voltage Selector Switch range DCA-85USJ OUTPUT TERMINAL PANEL CONNECTIONS main U,V, and W Output Terminals explosion fire hot #2 diesel fuel negative must be MPEC Control Switch ALWAYS oil fuel Page MPEC Control Switch Preheat Lamp tachometer gauge aux coolant temperature gauge Green Zone DCA-85USJ GENERATOR START-UP PROCEDURE (AUTO MODE) all DCA-85USJ GENERATOR SHUT-DOWN PROCEDURE LOAD ECNANETNIAM/NOITCEPSNI.31ELBAT dusty frequently dry grass John Deere Engine Manual cool internal battery charger jacket water heater cold hot internal battery charger Page first 200 miles every 3,000 miles actuator push surge leaf suspension NEVER Page Page Page DCA-85USJ OPERATION AND PARTS MANUAL REV. #0 (09/17/04) PAGE 51 DCA-85USJ TROUBLESHOOTING (GENERATOR) GNITOOHSELBUORTROTARENEG.81ELBAT DCA-85USJ TROUBLESHOOTING (ENGINE CONTROLLER) )CEPM(GNITOOHSELBUORTRELLORTNOCENIGNE.91ELBAT Page EXPLANATION OF CODE IN REMARKS COLUMN The contents of this catalog are subject to change without notice DCA-85USJ SUGGESTED SPARE PARTS NOTE DCA-85USJ ULTRA-SILENT GENRATOR W/JOHN DEERE 4045TF275 DIESEL ENGINE 1 TO 3 UNITS Page Page Page Page Page DCA-85USJ CONTROL BOX ASSY. Page Page Page DCA-85USJ ENGINE & RADIATOR ASSY. Page DCA-85USJ OUTPUT TERMINAL ASSY. Page DCA-85USJ BATTERY ASSY. Page DCA-85USJ MUFFLER ASSY. Page DCA-85USJ FUEL TANK ASSY. Page Page ENCLOSURE #1 ASSY. Page Page Page Page DCA-85USJ ENCLOSURE #2 ASSY. Page DCA-85USJ RUBBER SEALS ASSY. Page Page Page DCA-85USJ NAME PLATE ASSY. TERMS AND CONDITIONS OF SALE PARTS Effective: October 1, 2002 Page PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP ON-HAND PLEASE HAVE THE MODEL AND SERIAL NUMBER WHEN CALLING