0602103092, PL-05, 0601810245, 0602120096 | Multiquip DCA-85USJ

DCA-85USJ — CONTROL BOX ASSY.

CONTROL BOX ASSY.
NO.	PART NO.	PART NAME	QTY.	REMARKS
36	0602103092	PREHEAT LAMP	1	PL-05
	0601810245	BULB	1
37	0602120096	TACHOMETER	1	111812
38	0602122093	OIL PRESSURE GAUGE	1	100174
39	0602123092	WATER TEMPERATURE GAUGE	1	100182
40	0602121080	CHARGING AMMETER	1	100158
41	0602125090	FUEL GAUGE	1	100176
42	0601810141	PANEL LIGHT	1	98268-00370
43	0601831330	SWITCH, PANEL LIGHT	1	90-0001
44	M1223100004	STOPPER	1
45	M3223100004	STOPPER	1
46	0027105010	MACHINE SCREW	4
47	0027105010	MACHINE SCREW	4
48	M9220100004	SET SCREW	2
49	0080200007	SNAP RING	2
50	0602202592	STARTER RELAY	1	AT141011
51	0027106016	MACHINE SCREW	2
52	LY-2D DC12V	RELAY	1
52A	PTP08A-E	BASE	2
52B	PYCA1	CLIP	4
53	0027104020	MACHINE SCREW	2
54	0601823240	RECTIFIER	1	DE4503
55	LY2D US12VDC	RELAY	1
56	0027104020	MACHINE SCREW	2
57	0602122272	UNIT, OIL PRESSURE	1	108497
58	0602123261	UNIT, WATER TEMPERATURE	1	02025-00
59	M2246700904	WIRE HARNESS, GENERATOR	1
60	M3357201102	WIRE HARNESS, ENGINE	1
61	0601802149	FUSE	2	F-106510A
62	0601823240	RECTIFIER	1	DE4503

DCA-85USJ — OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 61

Image 61

Multiquip DCA-85USJ 0602103092, PL-05, 0601810245, 0602120096, 111812, 0602122093, 100174, 0602123092, 100182, 0602121080

Contents

Model DCA-85USJ Parts List NO. M2870400004 2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Wilmington Ave Carson, CA Heres HOW to GET Help Table of Contents When ordering parts Please supply the following information Parts Ordering Procedures Generator Specifications DCA-85USJ Specifications DCA-85USJ Dimensions TOP, Side and Front Hazard Symbols DCA85USJ Safety Message Alert Symbols This generator, other property, or DCA85USJ Safety Message Alert Symbols DCA-85USJ Rules for Safe Operation General Safety Generator Grounding Electrical Safety Battery Safety Maintenance Safety Emergencies Towing &Transporting Safety Generator Decals DCA-85USJ Generator Decals Generator Decals Cont inued DCA-85USJ Generator Decals Typical Generator Grounding Application DCA-85USJ Installation Indoor Installation Outdoor InstallationWhen connecting the generator Mounting Engine Operating Panel DCA-85USJ Series Familiarization GeneratorGenerator Control Panel Output Terminal Panel Major Components DCA-85USJ Major Components 20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Be switched off Ammeter phase-selector switchAdjustment of the generator’s output voltage Only DCA-85USJ Engine Operating Panel DCA-85USJ Engine Operating Panel Output Terminal Familiarization DCA-85USJ Output Terminal Panel Familiarization F.C.I. Receptacle 120VAC Gfci Receptacles Blower Fan Connecting Loads Three Phase Load Single Phase LoadDCA-85USJ Load Application Motors and motor-driven Generator Amperage Voltage Selector SwitchGenerator OutputVoltages Gfci Receptacle Load Capability DCA-85USJ Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-85USJ Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug Voltages Circuit Breakers DCA-85USJ PRE-SETUPLubrication Oil Fuel Check Refueling Refueling Procedure Air Cleaner Fan BeltTension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing Point Battery Cable Installation BatteryWiring Alternator Engines exhaust contains harmful emissions Before StartingDirect exhaust away from nearby personnel Close all engine enclosure doors Figure Position to start the engine Figure Starting Manual Oil Pressure Gauge Place the Mpec Control Switch in the Auto position Starting Auto Mode Shutdown Procedure DCA-85USJ Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-85USJ Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel Filter To ensure adequate starting Battery charger Trailer Maintenance DCA-85USJ -TRAILER Maintenance Brake Adjustment DCA-85USJ -TRAILER MaintenanceBrakes Check the wheel and drum for free rotation TireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug NutTorque Requirements DCA-85USJ -TRAILERWIRING Diagram Generator Wiring Diagram DCA-85USJ Generatorwiring Diagram DCA-85USJ Enginewiring Diagram DCA-85USJ -TROUBLESHOOTING Generator Engine Controller Troubleshooting Mpec DCA-85USJ -TROUBLESHOOTING Engine Controller DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Items Found In the Items Number Column Explanation of Code in Remarks ColumnIf more than one of the same DCA-85USJ Suggested Spare Parts Part number on this Suggested Spare Parts list DCA-85USJ Generator Assy 8101070033 B61100001020012810035 8101611004 DCA-85USJ Control BOX Assy DCA-85USJ Control BOX Assy 60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 PL-05 06021030920601810245 0602120096 DCA-85USJ Engine & Radiator Assy 4045TF275 M29232000140602041292 RE504836 64 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 0602022561 06020225630603306590 0603300285 DCA-85USJ Outputterminal Assy M9220100304 M3230700003M9220100404 0039316000 DCA-85USJ Battery Assy 627MFD 0602220187M9310500014 M9103000304 DCA-85USJ Muffler Assy 0017112030 M2330100703M2333000703 M2333200204 DCA-85USJ Fueltank Assy 0605505070 M23630009020605501073 0605516090 DCA-85USJ Enclosure #1 Assy M2363300203 M24130015020603306797 M2423000702 76 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 24A M2493103404 M2423201203M3433000803 M3433000813 DCA-85USJ Enclosure #2 Assy M3443000812 M34430008028400021~ M3493303203 80 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 18A M2493404704 M2453001703M2453001803 19A M2493405104 DCA-85USJ Rubber Seals Assy 0229201130 02292008700229201240 0228900660 DCA-85USJ Name Plate Assy M15000070 M15000020M25000050 M25200010 86 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 M9520100304 M9520100204M9520100404 M9520100503 Freightpolicy Terms and Conditions of Sale Parts DCA-85USJ Operation and Parts Manual REV. #0 09/17/04 Your Local Dealer is