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operation manual
DCA-85USJ Dimensions TOP, Side and Front
Models:
DCA-85USJ
1
7
90
90
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Specs
Install
Parts list
Generator Wiring Diagram
Hazard Symbols
When connecting the generator
Maintenance
DCA-85USJ PRE-SETUP
Battery
Parts Ordering Procedures
Page 7
Image 7
DCA-85USJ
— DIMENSIONS (TOP, SIDE AND FRONT)
Figure 1. Dimensions
DCA-85USJ
— OPERATION AND PARTS MANUAL — REV. #0 (09/17/04) — PAGE 7
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Page 7
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Contents
Model DCA-85USJ
Parts List NO. M2870400004
2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Wilmington Ave Carson, CA
Heres HOW to GET Help
Table of Contents
When ordering parts Please supply the following information
Parts Ordering Procedures
Generator Specifications
DCA-85USJ Specifications
DCA-85USJ Dimensions TOP, Side and Front
Hazard Symbols
DCA85USJ Safety Message Alert Symbols
This generator, other property, or
DCA85USJ Safety Message Alert Symbols
DCA-85USJ Rules for Safe Operation
General Safety
Generator Grounding
Electrical Safety
Battery Safety
Maintenance Safety
Emergencies
Towing &Transporting Safety
Generator Decals
DCA-85USJ Generator Decals
Generator Decals Cont inued
DCA-85USJ Generator Decals
Typical Generator Grounding Application
DCA-85USJ Installation
Mounting
Outdoor Installation
Indoor Installation
When connecting the generator
Output Terminal Panel
DCA-85USJ Series Familiarization Generator
Engine Operating Panel
Generator Control Panel
Major Components
DCA-85USJ Major Components
20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Only
Ammeter phase-selector switch
Be switched off
Adjustment of the generator’s output voltage
DCA-85USJ Engine Operating Panel
DCA-85USJ Engine Operating Panel
Output Terminal Familiarization
DCA-85USJ Output Terminal Panel Familiarization
F.C.I. Receptacle
120VAC Gfci Receptacles
Blower Fan
Connecting Loads
Motors and motor-driven
Single Phase Load
Three Phase Load
DCA-85USJ Load Application
Gfci Receptacle Load Capability
Voltage Selector Switch
Generator Amperage
Generator OutputVoltages
DCA-85USJ Gauge Reading
How to Read the OutputTerminal Gauges
Reading Amperage
3Ø 240/139 Output Terminal Lug Voltages
Three-Phase Position
DCA-85USJ Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø 240V/120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
Fuel Check
DCA-85USJ PRE-SETUP
Circuit Breakers
Lubrication Oil
Refueling
Refueling Procedure
Vol % Freezing Point
Cleaning the Radiator
Air Cleaner Fan BeltTension
Operation FreezingWeather
Alternator
Battery
Battery Cable Installation
Wiring
Close all engine enclosure doors Figure
Before Starting
Engines exhaust contains harmful emissions
Direct exhaust away from nearby personnel
Position to start the engine Figure
Starting Manual
Oil Pressure Gauge
Place the Mpec Control Switch in the Auto position
Starting Auto Mode
Shutdown Procedure
DCA-85USJ Generator SHUT-DOWN Procedure
Emergency Shutdown Procedure
DCA-85USJ Maintenance
Replacing Fuel Filter
Air Removal
Check Oil Level
Replacing Oil Filter
To ensure adequate starting
Battery charger
Trailer Maintenance
DCA-85USJ -TRAILER Maintenance
Check the wheel and drum for free rotation
DCA-85USJ -TRAILER Maintenance
Brake Adjustment
Brakes
TireWear/Inflation
Tires/Wheels/Lug Nuts
Suspension
Start all wheel lug nuts by hand
Lug NutTorque Requirements
DCA-85USJ -TRAILERWIRING Diagram
Generator Wiring Diagram
DCA-85USJ Generatorwiring Diagram
DCA-85USJ Enginewiring Diagram
DCA-85USJ -TROUBLESHOOTING Generator
Engine Controller Troubleshooting Mpec
DCA-85USJ -TROUBLESHOOTING Engine Controller
DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Items Found In the Items Number Column
Explanation of Code in Remarks Column
If more than one of the same
DCA-85USJ Suggested Spare Parts
Part number on this Suggested Spare Parts list
DCA-85USJ Generator Assy
8101611004
B6110000102
8101070033
0012810035
DCA-85USJ Control BOX Assy
DCA-85USJ Control BOX Assy
60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
0602120096
0602103092
PL-05
0601810245
DCA-85USJ Engine & Radiator Assy
RE504836
M2923200014
4045TF275
0602041292
64 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
0603300285
0602022563
0602022561
0603306590
DCA-85USJ Outputterminal Assy
0039316000
M3230700003
M9220100304
M9220100404
DCA-85USJ Battery Assy
M9103000304
0602220187
627MFD
M9310500014
DCA-85USJ Muffler Assy
M2333200204
M2330100703
0017112030
M2333000703
DCA-85USJ Fueltank Assy
0605516090
M2363000902
0605505070
0605501073
DCA-85USJ Enclosure #1 Assy
M2423000702
M2413001502
M2363300203
0603306797
76 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
M3433000813
M2423201203
24A M2493103404
M3433000803
DCA-85USJ Enclosure #2 Assy
M3493303203
M3443000802
M3443000812
8400021~
80 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
19A M2493405104
M2453001703
18A M2493404704
M2453001803
DCA-85USJ Rubber Seals Assy
0228900660
0229200870
0229201130
0229201240
DCA-85USJ Name Plate Assy
M25200010
M15000020
M15000070
M25000050
86 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
M9520100503
M9520100204
M9520100304
M9520100404
Freightpolicy
Terms and Conditions of Sale Parts
DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Your Local Dealer is
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