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operation manual
DCA-85USJ Outputterminal Assy
Models:
DCA-85USJ
1
66
90
90
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90 pages
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Specification
Install
Parts list
Generator Wiring Diagram
Hazard Symbols
When connecting the generator
Maintenance
DCA-85USJ PRE-SETUP
Battery
Parts Ordering Procedures
Page 66
Image 66
DCA-85USJ
— OUTPUTTERMINAL ASSY.
OUTPUT TERMINAL ASSY.
PAGE 66 —
DCA-85USJ
— OPERATION AND PARTS MANUAL — REV. #0 (09/17/04)
Page 65
Page 67
Page 66
Image 66
Page 65
Page 67
Contents
Parts List NO. M2870400004
Model DCA-85USJ
2 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Heres HOW to GET Help
Wilmington Ave Carson, CA
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-85USJ Specifications
Generator Specifications
DCA-85USJ Dimensions TOP, Side and Front
DCA85USJ Safety Message Alert Symbols
Hazard Symbols
DCA85USJ Safety Message Alert Symbols
This generator, other property, or
General Safety
DCA-85USJ Rules for Safe Operation
Electrical Safety
Generator Grounding
Maintenance Safety
Battery Safety
Towing &Transporting Safety
Emergencies
DCA-85USJ Generator Decals
Generator Decals
DCA-85USJ Generator Decals
Generator Decals Cont inued
DCA-85USJ Installation
Typical Generator Grounding Application
When connecting the generator
Outdoor Installation
Indoor Installation
Mounting
Generator Control Panel
DCA-85USJ Series Familiarization Generator
Engine Operating Panel
Output Terminal Panel
DCA-85USJ Major Components
Major Components
20 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Adjustment of the generator’s output voltage
Ammeter phase-selector switch
Be switched off
Only
DCA-85USJ Engine Operating Panel
DCA-85USJ Engine Operating Panel
DCA-85USJ Output Terminal Panel Familiarization
Output Terminal Familiarization
120VAC Gfci Receptacles
F.C.I. Receptacle
Connecting Loads
Blower Fan
DCA-85USJ Load Application
Single Phase Load
Three Phase Load
Motors and motor-driven
Generator OutputVoltages
Voltage Selector Switch
Generator Amperage
Gfci Receptacle Load Capability
How to Read the OutputTerminal Gauges
DCA-85USJ Gauge Reading
Reading Amperage
Uvwo Terminal Output Voltages
Three-Phase Position
DCA-85USJ Output Terminal Panel Connections
3Ø 240/139 Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
Lubrication Oil
DCA-85USJ PRE-SETUP
Circuit Breakers
Fuel Check
Refueling Procedure
Refueling
Operation FreezingWeather
Cleaning the Radiator
Air Cleaner Fan BeltTension
Vol % Freezing Point
Wiring
Battery
Battery Cable Installation
Alternator
Direct exhaust away from nearby personnel
Before Starting
Engines exhaust contains harmful emissions
Close all engine enclosure doors Figure
Starting Manual
Position to start the engine Figure
Oil Pressure Gauge
Starting Auto Mode
Place the Mpec Control Switch in the Auto position
DCA-85USJ Generator SHUT-DOWN Procedure
Shutdown Procedure
Emergency Shutdown Procedure
DCA-85USJ Maintenance
Replacing Oil Filter
Air Removal
Check Oil Level
Replacing Fuel Filter
Battery charger
To ensure adequate starting
DCA-85USJ -TRAILER Maintenance
Trailer Maintenance
Brakes
DCA-85USJ -TRAILER Maintenance
Brake Adjustment
Check the wheel and drum for free rotation
Tires/Wheels/Lug Nuts
TireWear/Inflation
Suspension
Lug NutTorque Requirements
Start all wheel lug nuts by hand
DCA-85USJ -TRAILERWIRING Diagram
DCA-85USJ Generatorwiring Diagram
Generator Wiring Diagram
DCA-85USJ Enginewiring Diagram
DCA-85USJ -TROUBLESHOOTING Generator
DCA-85USJ -TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting Mpec
DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Explanation of Code in Remarks Column
Items Found In the Items Number Column
If more than one of the same
Part number on this Suggested Spare Parts list
DCA-85USJ Suggested Spare Parts
DCA-85USJ Generator Assy
0012810035
B6110000102
8101070033
8101611004
DCA-85USJ Control BOX Assy
DCA-85USJ Control BOX Assy
60 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
0601810245
0602103092
PL-05
0602120096
DCA-85USJ Engine & Radiator Assy
0602041292
M2923200014
4045TF275
RE504836
64 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
0603306590
0602022563
0602022561
0603300285
DCA-85USJ Outputterminal Assy
M9220100404
M3230700003
M9220100304
0039316000
DCA-85USJ Battery Assy
M9310500014
0602220187
627MFD
M9103000304
DCA-85USJ Muffler Assy
M2333000703
M2330100703
0017112030
M2333200204
DCA-85USJ Fueltank Assy
0605501073
M2363000902
0605505070
0605516090
DCA-85USJ Enclosure #1 Assy
0603306797
M2413001502
M2363300203
M2423000702
76 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
M3433000803
M2423201203
24A M2493103404
M3433000813
DCA-85USJ Enclosure #2 Assy
8400021~
M3443000802
M3443000812
M3493303203
80 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
M2453001803
M2453001703
18A M2493404704
19A M2493405104
DCA-85USJ Rubber Seals Assy
0229201240
0229200870
0229201130
0228900660
DCA-85USJ Name Plate Assy
M25000050
M15000020
M15000070
M25200010
86 DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
M9520100404
M9520100204
M9520100304
M9520100503
Terms and Conditions of Sale Parts
Freightpolicy
DCA-85USJ Operation and Parts Manual REV. #0 09/17/04
Your Local Dealer is
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