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GAC2.2H manual HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
Models:
GAC2.2H
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Troubleshooting
Specifications
Install
Parts list
generator wiring diagram
placement
Warranty
Dimension
Maintenance
Symptom
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HONDA GX160K1EMA2/U1EMAN engine — caRBURETOR assy.
page 56 — gac2.2H 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
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Contents
Operation and Parts Manual
MODEL gac2.2h
portable generator
Revision #1 03/31/10
Table of Contents
Component Drawings
Honda GX160K1EMA2 GX160U1EMAN Engines
GAC2.2H Portable 60 Hz Generator
parts ordering procedures
Ordering parts has never been easier
choose from three easy options
Best deal! Order via internet dealers Only
Safety Information
saFeTY messages
saFeTY sYmBOls
daNgeR
geNeRal saFeTY
geNeRaTOR saFeTY
Safety Information
daNgeR
eNgiNe saFeTY
Fuel saFeTY
Safety Information
daNgeR
elecTRical saFeTY
power cord/cable safety
grounding safety
BaTTeRY saFeTY elecTRic sTaRT ONlY
Safety Information
TRaNspORTiNg saFeTY
eNviRONmeNTal saFeTY
Page
SPECIFICATIONS gENERATOR
Table 1. Specifications Generators
Dimensions
Dry Net Weight
SPECIFICATIONS engine
Table 2. Specifications Engine
Effects of Altitude and Heat
Model
dimensions
Figure 1. Dimensions
POWERED by
18.30IN. 465 MM
Page
installation
Connecting the Ground
POWERED by
Figure 2. Generator Grounding
Outdoor Installation
Indoor Installation
placement
Generator Grounding
general information
GAC2.2H FAMILIARIZATION Generator
Control Box
DANGER
Figure 3. Generator Components
components generator
7.GFCI Ground - GFCI ground connection point
components generator
14.Throttle Lever - Regulates engine speed
INSPECTION/SETUP
Extension Cable
Main Circuit Breaker
Load In Watts
Before Starting
Engine Oil Check
Fuel Check
Table 4. Oil Type
Starting the Engine
operation
Before Starting the Engine
Emergency Shutdown
Stopping the Engine Normal Shutdown
operation
preparation for long term storage
Generators Storage
maintenance
Table 5. Engine Maintenance Schedule
FIRST
EVERY
Maintenance
Engine Air Cleaner
Daily
Weekly
generator wiring diagram
Figure 22. Generator Wiring Diagram
Wiring Color Code
Color
troubleshooting
Table 6. Engine Troubleshooting
Symptom
Solution
Table 6. Engine Troubleshooting Continued
troubleshooting
Symptom
Solution
Table 7. Generator Troubleshooting
Possible Problem
troubleshooting
Symptom
sample paRTs lisT
Explanation of Code in Remarks Column
NO. column
paRT NO. column
description
Suggested Spare Parts
1 to 3 units
nameplate and decals
S/N 5560983 AND BELOW
S/N 5560984~ 5582067 S/N 5582068~
S/N 5623309 AND ABOVE
nameplate and decals
PART NAME
REMARKS
generator assy
generator assy
PART NAME
REMARKS
7931000203
CONTROL BOX assy
A2215000103
CONTROL BOX assy
PART NAME
PIPE FRAME assy
REMARKS
PIPE FRAME assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
PART NAME
REMARKS
12210ZH8020
Page
REMARKS
SWITCH ASSY, OIL LEVEL
PART NAME
Page
11300ZE1634
PART NAME
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
PART NAME
13310ZB2000
CRANKSHAFT COMP
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
13010ZF1023
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
PART NAME
REMARKS
14100ZE1812
Page
PART NAME
28420ZH8013
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
PART NAME
REMARKS
16584883300
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
PART NAME
REMARKS
16010ZB1015
Page
PART NAME
17211ZB2000
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
18310ZB3C00
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
13331357000
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
PART NAME
Page
PART NAME
30500ZE1033
Page
16551ZE0010
PART NAME
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
PART NAME
REMARKS
87533ZC0630
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
PART NAME
REMARKS
89000ZE1000
Terms and Conditions of Sale - Parts
special eXpediTiNg seRvice
paYmeNT TeRms
FReigHT pOlicY
Page
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
Warranty Department
Service Department