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GAC2.2H manual HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
Models:
GAC2.2H
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Troubleshooting
Specifications
Install
Parts list
generator wiring diagram
placement
Warranty
Dimension
Maintenance
Symptom
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HONDA GX160K1EMA2/U1EMAN engine — FLYWHEEL assy.
page 62 — gac2.2H 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)
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Contents
portable generator
Operation and Parts Manual
MODEL gac2.2h
Revision #1 03/31/10
Honda GX160K1EMA2 GX160U1EMAN Engines
Table of Contents
Component Drawings
GAC2.2H Portable 60 Hz Generator
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parts ordering procedures
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saFeTY sYmBOls
Safety Information
saFeTY messages
daNgeR
Safety Information
geNeRal saFeTY
geNeRaTOR saFeTY
daNgeR
Safety Information
eNgiNe saFeTY
Fuel saFeTY
daNgeR
grounding safety
elecTRical saFeTY
power cord/cable safety
BaTTeRY saFeTY elecTRic sTaRT ONlY
Safety Information
TRaNspORTiNg saFeTY
eNviRONmeNTal saFeTY
Page
Dimensions
SPECIFICATIONS gENERATOR
Table 1. Specifications Generators
Dry Net Weight
Effects of Altitude and Heat
SPECIFICATIONS engine
Table 2. Specifications Engine
Model
POWERED by
dimensions
Figure 1. Dimensions
18.30IN. 465 MM
Page
POWERED by
installation
Connecting the Ground
Figure 2. Generator Grounding
placement
Outdoor Installation
Indoor Installation
Generator Grounding
Control Box
general information
GAC2.2H FAMILIARIZATION Generator
DANGER
Figure 3. Generator Components
components generator
7.GFCI Ground - GFCI ground connection point
components generator
14.Throttle Lever - Regulates engine speed
Main Circuit Breaker
INSPECTION/SETUP
Extension Cable
Load In Watts
Fuel Check
Before Starting
Engine Oil Check
Table 4. Oil Type
Starting the Engine
operation
Before Starting the Engine
Emergency Shutdown
Stopping the Engine Normal Shutdown
operation
preparation for long term storage
Generators Storage
FIRST
maintenance
Table 5. Engine Maintenance Schedule
EVERY
Daily
Maintenance
Engine Air Cleaner
Weekly
Wiring Color Code
generator wiring diagram
Figure 22. Generator Wiring Diagram
Color
Symptom
troubleshooting
Table 6. Engine Troubleshooting
Solution
Symptom
Table 6. Engine Troubleshooting Continued
troubleshooting
Solution
troubleshooting
Table 7. Generator Troubleshooting
Possible Problem
Symptom
NO. column
sample paRTs lisT
Explanation of Code in Remarks Column
paRT NO. column
description
Suggested Spare Parts
1 to 3 units
S/N 5560984~ 5582067 S/N 5582068~
nameplate and decals
S/N 5560983 AND BELOW
S/N 5623309 AND ABOVE
nameplate and decals
PART NAME
REMARKS
generator assy
REMARKS
generator assy
PART NAME
7931000203
CONTROL BOX assy
A2215000103
CONTROL BOX assy
PART NAME
PIPE FRAME assy
REMARKS
PIPE FRAME assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
PART NAME
12210ZH8020
Page
REMARKS
SWITCH ASSY, OIL LEVEL
PART NAME
Page
11300ZE1634
PART NAME
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
13310ZB2000
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
PART NAME
CRANKSHAFT COMP
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
13010ZF1023
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
PART NAME
14100ZE1812
Page
PART NAME
28420ZH8013
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
PART NAME
16584883300
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
PART NAME
16010ZB1015
Page
PART NAME
17211ZB2000
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
18310ZB3C00
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
13331357000
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
PART NAME
Page
PART NAME
30500ZE1033
Page
16551ZE0010
PART NAME
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
PART NAME
87533ZC0630
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
PART NAME
89000ZE1000
paYmeNT TeRms
Terms and Conditions of Sale - Parts
special eXpediTiNg seRvice
FReigHT pOlicY
Page
Warranty Department
HERE’S HOW TO GET HELP
NUMBER ON-HANDWHEN CALLING
Service Department