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Multiquip GAC2.2H manual Operation and Parts Manual, MODEL gac2.2h, portable generator

Models: GAC2.2H

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Operation and Parts Manual

Operation and Parts Manual

MODEL gac2.2h

portable generator

(HONDA GX160 GASOLINE ENGINE)

Revision #1 (03/31/10)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip GAC2.2H manual Operation and Parts Manual, MODEL gac2.2h, portable generator, Revision #1 03/31/10

Contents

MODEL gac2.2h Operation and Parts Manualportable generator Revision #1 03/31/10Component Drawings Table of ContentsHonda GX160K1EMA2 GX160U1EMAN Engines GAC2.2H Portable 60 Hz GeneratorOrdering parts has never been easier parts ordering procedureschoose from three easy options Best deal! Order via internet dealers OnlysaFeTY messages Safety InformationsaFeTY sYmBOls daNgeRgeNeRaTOR saFeTY geNeRal saFeTYSafety Information daNgeRFuel saFeTY eNgiNe saFeTYSafety Information daNgeRpower cord/cable safety elecTRical saFeTYgrounding safety BaTTeRY saFeTY elecTRic sTaRT ONlYeNviRONmeNTal saFeTY TRaNspORTiNg saFeTYSafety Information Page Table 1. Specifications Generators SPECIFICATIONS gENERATORDimensions Dry Net WeightTable 2. Specifications Engine SPECIFICATIONS engineEffects of Altitude and Heat ModelFigure 1. Dimensions dimensionsPOWERED by 18.30IN. 465 MMPage Connecting the Ground installationPOWERED by Figure 2. Generator GroundingIndoor Installation Outdoor Installationplacement Generator GroundingGAC2.2H FAMILIARIZATION Generator general informationControl Box DANGER7.GFCI Ground - GFCI ground connection point components generatorFigure 3. Generator Components 14.Throttle Lever - Regulates engine speed components generatorExtension Cable INSPECTION/SETUPMain Circuit Breaker Load In WattsEngine Oil Check Before StartingFuel Check Table 4. Oil TypeBefore Starting the Engine operationStarting the Engine operation Stopping the Engine Normal ShutdownEmergency Shutdown Generators Storage preparation for long term storageTable 5. Engine Maintenance Schedule maintenanceFIRST EVERYEngine Air Cleaner MaintenanceDaily WeeklyFigure 22. Generator Wiring Diagram generator wiring diagramWiring Color Code ColorTable 6. Engine Troubleshooting troubleshootingSymptom Solutiontroubleshooting Table 6. Engine Troubleshooting ContinuedSymptom SolutionPossible Problem Table 7. Generator Troubleshootingtroubleshooting SymptomExplanation of Code in Remarks Column sample paRTs lisTNO. column paRT NO. column1 to 3 units Suggested Spare Partsdescription S/N 5560983 AND BELOW nameplate and decalsS/N 5560984~ 5582067 S/N 5582068~ S/N 5623309 AND ABOVEREMARKS PART NAMEnameplate and decals generator assy PART NAME generator assyREMARKS 7931000203CONTROL BOX assy PART NAME CONTROL BOX assyA2215000103 PIPE FRAME assy PART NAME PIPE FRAME assyREMARKS HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assyREMARKS 12210ZH8020Page PART NAME SWITCH ASSY, OIL LEVELREMARKS Page REMARKS PART NAME11300ZE1634 HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy13310ZB2000 CRANKSHAFT COMPHONDA GX160K1EMA2/U1EMAN engine - PISTON assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - PISTON assy13010ZF1023 HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assyREMARKS 14100ZE1812Page 28420ZH8013 PART NAMEHONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assyREMARKS 16584883300HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assyREMARKS 16010ZB1015Page 17211ZB2000 PART NAMEHONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy18310ZB3C00 HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy13331357000 Page 30500ZE1033 PART NAMEPage REMARKS PART NAME16551ZE0010 HONDA GX160K1EMA2/U1EMAN engine - DECAL assy PART NAME HONDA GX160K1EMA2/U1EMAN engine - DECAL assyREMARKS 87533ZC0630HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT PART NAME HONDA GX160K1EMA2/U1EMAN engine - TOOL KITREMARKS 89000ZE1000special eXpediTiNg seRvice Terms and Conditions of Sale - PartspaYmeNT TeRms FReigHT pOlicYPage NUMBER ON-HANDWHEN CALLING HERE’S HOW TO GET HELPWarranty Department Service Department