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Multiquip GAC2.2H manual

Models: GAC2.2H

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HONDA GX160K1EMA2/U1EMAN engine — crankcase cvr. assy.

page 44 — gac2.2H 60 hz gENERATOR• operation and parts manual — rev. #1 (03/31/10)

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Multiquip GAC2.2H manual

Contents

Operation and Parts Manual MODEL gac2.2hportable generator Revision #1 03/31/10Table of Contents Component DrawingsHonda GX160K1EMA2 GX160U1EMAN Engines GAC2.2H Portable 60 Hz Generatorparts ordering procedures Ordering parts has never been easierchoose from three easy options Best deal! Order via internet dealers OnlySafety Information saFeTY messagessaFeTY sYmBOls daNgeRgeNeRal saFeTY geNeRaTOR saFeTYSafety Information daNgeReNgiNe saFeTY Fuel saFeTYSafety Information daNgeRelecTRical saFeTY power cord/cable safetygrounding safety BaTTeRY saFeTY elecTRic sTaRT ONlYSafety Information TRaNspORTiNg saFeTYeNviRONmeNTal saFeTY Page SPECIFICATIONS gENERATOR Table 1. Specifications GeneratorsDimensions Dry Net WeightSPECIFICATIONS engine Table 2. Specifications EngineEffects of Altitude and Heat Modeldimensions Figure 1. DimensionsPOWERED by 18.30IN. 465 MMPage installation Connecting the GroundPOWERED by Figure 2. Generator GroundingOutdoor Installation Indoor Installationplacement Generator Groundinggeneral information GAC2.2H FAMILIARIZATION GeneratorControl Box DANGERFigure 3. Generator Components components generator7.GFCI Ground - GFCI ground connection point components generator 14.Throttle Lever - Regulates engine speedINSPECTION/SETUP Extension CableMain Circuit Breaker Load In WattsBefore Starting Engine Oil CheckFuel Check Table 4. Oil TypeStarting the Engine operationBefore Starting the Engine Emergency Shutdown Stopping the Engine Normal Shutdownoperation preparation for long term storage Generators Storagemaintenance Table 5. Engine Maintenance ScheduleFIRST EVERYMaintenance Engine Air CleanerDaily Weeklygenerator wiring diagram Figure 22. Generator Wiring DiagramWiring Color Code Colortroubleshooting Table 6. Engine TroubleshootingSymptom SolutionTable 6. Engine Troubleshooting Continued troubleshootingSymptom SolutionTable 7. Generator Troubleshooting Possible Problemtroubleshooting Symptomsample paRTs lisT Explanation of Code in Remarks ColumnNO. column paRT NO. columndescription Suggested Spare Parts1 to 3 units nameplate and decals S/N 5560983 AND BELOWS/N 5560984~ 5582067 S/N 5582068~ S/N 5623309 AND ABOVEnameplate and decals PART NAMEREMARKS generator assy generator assy PART NAMEREMARKS 7931000203CONTROL BOX assy A2215000103 CONTROL BOX assyPART NAME PIPE FRAME assy REMARKS PIPE FRAME assyPART NAME HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy PART NAMEREMARKS 12210ZH8020Page REMARKS SWITCH ASSY, OIL LEVELPART NAME Page 11300ZE1634 PART NAMEREMARKS HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy PART NAME13310ZB2000 CRANKSHAFT COMPHONDA GX160K1EMA2/U1EMAN engine - PISTON assy 13010ZF1023 HONDA GX160K1EMA2/U1EMAN engine - PISTON assyPART NAME HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy PART NAMEREMARKS 14100ZE1812Page PART NAME 28420ZH8013HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy PART NAMEREMARKS 16584883300HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy PART NAMEREMARKS 16010ZB1015Page PART NAME 17211ZB2000HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy 18310ZB3C00 HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assyPART NAME HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy 13331357000 HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assyPART NAME Page PART NAME 30500ZE1033Page 16551ZE0010 PART NAMEREMARKS HONDA GX160K1EMA2/U1EMAN engine - DECAL assy HONDA GX160K1EMA2/U1EMAN engine - DECAL assy PART NAMEREMARKS 87533ZC0630HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT PART NAMEREMARKS 89000ZE1000Terms and Conditions of Sale - Parts special eXpediTiNg seRvicepaYmeNT TeRms FReigHT pOlicYPage HERE’S HOW TO GET HELP NUMBER ON-HANDWHEN CALLINGWarranty Department Service Department