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GAC2.2H manual
Models:
GAC2.2H
1
9
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Troubleshooting
Specification
Install
Parts list
generator wiring diagram
placement
Warranty
Dimension
Maintenance
Symptom
Page 9
Image 9
NOTES
gac2.2H 60 hz GENERATOR • operation and parts manual — rev. #1 (03/31/10) — page 9
Page 8
Page 10
Page 9
Image 9
Page 8
Page 10
Contents
MODEL gac2.2h
Operation and Parts Manual
portable generator
Revision #1 03/31/10
Component Drawings
Table of Contents
Honda GX160K1EMA2 GX160U1EMAN Engines
GAC2.2H Portable 60 Hz Generator
Ordering parts has never been easier
parts ordering procedures
choose from three easy options
Best deal! Order via internet dealers Only
saFeTY messages
Safety Information
saFeTY sYmBOls
daNgeR
geNeRaTOR saFeTY
geNeRal saFeTY
Safety Information
daNgeR
Fuel saFeTY
eNgiNe saFeTY
Safety Information
daNgeR
power cord/cable safety
elecTRical saFeTY
grounding safety
BaTTeRY saFeTY elecTRic sTaRT ONlY
TRaNspORTiNg saFeTY
eNviRONmeNTal saFeTY
Safety Information
Page
Table 1. Specifications Generators
SPECIFICATIONS gENERATOR
Dimensions
Dry Net Weight
Table 2. Specifications Engine
SPECIFICATIONS engine
Effects of Altitude and Heat
Model
Figure 1. Dimensions
dimensions
POWERED by
18.30IN. 465 MM
Page
Connecting the Ground
installation
POWERED by
Figure 2. Generator Grounding
Indoor Installation
Outdoor Installation
placement
Generator Grounding
GAC2.2H FAMILIARIZATION Generator
general information
Control Box
DANGER
components generator
7.GFCI Ground - GFCI ground connection point
Figure 3. Generator Components
14.Throttle Lever - Regulates engine speed
components generator
Extension Cable
INSPECTION/SETUP
Main Circuit Breaker
Load In Watts
Engine Oil Check
Before Starting
Fuel Check
Table 4. Oil Type
operation
Before Starting the Engine
Starting the Engine
Stopping the Engine Normal Shutdown
operation
Emergency Shutdown
Generators Storage
preparation for long term storage
Table 5. Engine Maintenance Schedule
maintenance
FIRST
EVERY
Engine Air Cleaner
Maintenance
Daily
Weekly
Figure 22. Generator Wiring Diagram
generator wiring diagram
Wiring Color Code
Color
Table 6. Engine Troubleshooting
troubleshooting
Symptom
Solution
troubleshooting
Table 6. Engine Troubleshooting Continued
Symptom
Solution
Possible Problem
Table 7. Generator Troubleshooting
troubleshooting
Symptom
Explanation of Code in Remarks Column
sample paRTs lisT
NO. column
paRT NO. column
Suggested Spare Parts
1 to 3 units
description
S/N 5560983 AND BELOW
nameplate and decals
S/N 5560984~ 5582067 S/N 5582068~
S/N 5623309 AND ABOVE
PART NAME
REMARKS
nameplate and decals
generator assy
PART NAME
generator assy
REMARKS
7931000203
CONTROL BOX assy
CONTROL BOX assy
PART NAME
A2215000103
PIPE FRAME assy
PIPE FRAME assy
PART NAME
REMARKS
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cyl. hd assy
REMARKS
12210ZH8020
Page
SWITCH ASSY, OIL LEVEL
PART NAME
REMARKS
Page
PART NAME
REMARKS
11300ZE1634
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - CRANKSHAFT assy
13310ZB2000
CRANKSHAFT COMP
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
HONDA GX160K1EMA2/U1EMAN engine - PISTON assy
PART NAME
13010ZF1023
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - cAMshaft assy
REMARKS
14100ZE1812
Page
28420ZH8013
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - FAN COVER assy
REMARKS
16584883300
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - caRBURETOR assy
REMARKS
16010ZB1015
Page
17211ZB2000
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
HONDA GX160K1EMA2/U1EMAN engine - MUFFLER assy
PART NAME
18310ZB3C00
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
HONDA GX160K1EMA2/U1EMAN engine - FLYWHEEL assy
PART NAME
13331357000
Page
30500ZE1033
PART NAME
Page
PART NAME
REMARKS
16551ZE0010
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - DECAL assy
REMARKS
87533ZC0630
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
PART NAME
HONDA GX160K1EMA2/U1EMAN engine - TOOL KIT
REMARKS
89000ZE1000
special eXpediTiNg seRvice
Terms and Conditions of Sale - Parts
paYmeNT TeRms
FReigHT pOlicY
Page
NUMBER ON-HANDWHEN CALLING
HERE’S HOW TO GET HELP
Warranty Department
Service Department