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National Instruments IMAQ Vision for LabWindows TM /CVI Performing Machine Vision Tas ks

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© National Instruments Corporation 5-1 IMAQ Vision for LabWindows/CVI User Manual

5

Performing Machine Vision Tas ks

This chapter describes how to perform many common machine vision

inspection tasks. The most common inspection tasks are detecting the

presence or absence of parts in an image and measuring the dimensions

ofparts to see if they meet specifications.

Measurements are based on characteristic features of the object represented

in the image. Image processing algorithms traditionally classify the type

ofinformation contained in an image as edges, surfaces and textures, or

patterns. Different types of machine vision algorithms leverage and extract

one or more types of information.

Edge detectors and derivative techniques—such as rakes, concentric rakes,

and spokes—use edges represented in the image. They locate, with high

accuracy, the position of the edge of an object in the image. For example,

at echnique called clamping uses edge locations to measure the width of a

part. You can combine multiple edge locations to compute intersection

points, projections, circles, or ellipse fits.

Pattern matching algorithms use edges and patterns. Pattern matching can

locate, with very high accuracy, the position of fiducials or characteristic

features of the part under inspection. Those locations can then be combined

to compute lengths, angles, and other object measurements.

The robustness of your measurement relies on the stability of your image

acquisition conditions. Sensor resolution, lighting, optics, vibration

control, part fixture, and general environment are key components of the

imaging setup. All the elements of the image acquisition chain directly

affect the accuracy of the measurements.

Contents

Main IMAQ Page Important Information Warranty Copyright Trademarks Patents Contents About This Manual Chapter 1 Introduction to IMAQ Vision Chapter 2 Getting Measurement-Ready Images Chapter 3 Making Grayscale and Color Measurements Chapter 4 Performing Particle Analysis Chapter 5 Performing Machine Vision Tasks Chapter 6 Calibrating Images Page About This Manual Conventions Related Documentation IMAQ Vision NI Vision Assistant NI Vision Builder for Automated Inspection Other Documentation Introduction to IMAQ Vision About IMAQ Vision Application Development Environments IMAQ Vision Function Tree IMAQ Machine Vision Function Tree Creating IMAQ Vision Applications Chapter 1 Introduction to IMAQ Vision National Instruments Corporation 1-5 IMAQ Vision for LabWindows/CVI User Manual Chapter 1 Introduction to IMAQ Vision IMAQ Vision for LabWindows/CVI User Manual 1-6 ni.com Getting Measurement-Ready Images Set Up Your Imaging System Calibrate Your Imaging System Create an Image Page Source and Destination Images Acquire or Read an Image Acquiring an Image Reading a File Converting an Array to an Image Display an Image Attach Calibration Information Analyze an Image Improve an Image Lookup Tables Filters Convolution Filter Nth Order Filter Grayscale Morphology FFT Complex Image Operations Making Grayscale and Color Measurements Define Regions of Interest Defining Regions Interactively Page Page Page Tools Palette Transformation Defining Regions Programmatically Defining Regions with Masks Measure Grayscale Statistics Measure Color Statistics Figure 3-4. Primary Components of a 32-Bit Color Image Figure 3-5. Primary Components of a 64-Bit Color Image Note You can also use imaqExtractColorPlanes() to process the red, green, and blue components of a 64-bit image. Comparing Colors Learning Color Information Specifying the Color Information to Learn Using the Entire Image Using a Region in the Image Using Multiple Regions in the Image Choosing a Color Representation Sensitivity Ignoring Learned Colors Performing Particle Analysis Create a Binary Image Improve the Binary Image Removing Unwanted Particles Separating Touching Particles Improving Particle Shapes Make Particle Measurements Page Page Page Page Page Page Performing Machine Vision Tas ks Locate Objects to Inspect Page Using Edge Detection to Build a Coordinate Transform Page Using Pattern Matching to Build a Coordinate Transform Chapter 5 Performing Machine Vision Tasks National Instruments Corporation 5-7 IMAQ Vision for LabWindows/CVI User Manual Choosing a Method to Build the Coordinate Transform Figure 5-4. Building a Coordinate Transform Set Search Areas Defining Regions Interactively Defining Regions Programmatically Find Measurement Points Finding Features Using Edge Detection Finding Lines or Circles Finding Edge Points Along One Search Contour Finding Edge Points Along Multiple Search Contours Finding Points Using Pattern Matching Defining and Creating Good Template Images Symmetry Feature Detail Positional Information Background Information Training the Pattern Matching Algorithm Defining a Search Area Setting Matching Parameters and Tolerances Match Mode Minimum Contrast Rotation Angle Ranges Testing the Search Algorithm on Test Images Using a Ranking Method to Verify Results Finding Points Using Color Pattern Matching Defining and Creating Good Color Template Images Color Information Symmetry Feature Detail Positional Information Training the Color Pattern Matching Algorithm Defining a Search Area Setting Matching Parameters and Tolerances Color Sensitivity Search Strategy Color Score Weight Minimum Contrast Rotation Angle Ranges Testing the Search Algorithm on Test Images Finding Points Using Color Location Convert Pixel Coordinates to Real-World Coordinates Make Measurements Distance Measurements Analytic Geometry Measurements Instrument Reader Measurements Identify Parts Under Inspection Classifying Samples Reading Characters Reading Barcodes Reading 1D Barcodes Reading Data Matrix Barcodes Reading PDF417 Barcodes Display Results Page Page Calibrating Images Perspective and Nonlinear Distortion Calibration Defining a Calibration Template Defining a Reference Coordinate System Page Learning Calibration Information Specifying Scaling Factors Choosing a Region of Interest Choosing a Learning Algorithm Using the Learning Score Learning the Error Map Learning the Correction Table Setting the Scaling Method Calibration Invalidation Simple Calibration Save Calibration Information Attach Calibration Information A Technical Support and Professional Services Glossary Numbers A B Page C D E F G H I Page J K L Page M N O P Q R S T V Index Numerics A B C D E F G H I K L M N O P R S T U V W