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Raypak
0180B Type H manual
Models:
0180B Type H
1
20
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Troubleshooting
Specifications
Install
Parts list
Piping Diagrams
Adjustment & Replacement of Components
Warranty
Electrical Wiring
Heat Exchanger Re-assembly
Servicing Procedures
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Contents
Models 0042B, 0066B, 0090B 0135B & 0180B - Type H
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
INSTALLATION & OPERATING INSTRUCTIONS
Page
CONTENTS
TROUBLESHOOTING
GENERAL SPECIFICATIONS
INSTALLATION
WARNINGS
Pay Attention to These Terms
DANGER
WARNING-CALIFORNIAPROPOSITION
GENERAL SPECIFICATIONS
RECEIVING EQUIPMENT
Heating
Piping Connections
Input
Capacity
INSTALLATION
Code Requirements
Mounting Base
Clearance Requirements
Combustion/Ventilation Air
Model No
Sq. in. of Free Area
Model No
Venting Connections
Connector
Vent
Model No
H Min. ft
Common Vents
Roof Pitch X/12
Vent Damper Installation Location
Mounting
Vent Damper Operation
Flair Damper
VENT DAMPER
Gas Supply Connections
Gas Pressure
Water Connections & System Piping
Setting
Model No
System Flow
Max. System
Head ft/WC
Piping Diagrams
12” Max Air Vent Air Scoop Diaphragm
Feed Expansion Tank
Valve Pipe Pressure Relief Valve to Drain
Electrical Wiring
Wiring Diagrams
Page
Page
Fig. 19 Dual-ZoneHoneywell Valve
Fig. 17 Single-ZoneTaco Valve
Fig. 18 Dual-ZoneTaco Valve
Fig. 21 Power Vent System with Zone Valve
Fig. 20 System with Three 3 Zone Pumps
Fig. 22 Primary/Secondary Pumping System Honeywell Zone Valve
Fig. 24 IID Units with Low Water Cut-offDevice
SERVICING PROCEDURES
SEQUENCE OF OPERATION
General Location of Controls
Intermittent Ignition Device IID
START-UP PROCEDURES
Lighting the Boiler
For Standing Pilot Models
Filling the System
Models
To Turn Off Gas to the Boiler Models
For Automatic Ignition Models
HONEYWELL PILOT
Shut-downProcedure
To Turn Off Gas to the Boiler
5.For Honeywell valve Turn gas control knob
3.For Honeywell valve
Testing the Ignition Safety Shut-off
Safe Shut-downTests
For Standing Pilot Systems
Limit Action
Inspection Procedures
Low Water Cut-OffWhen Installed
Procedure for Cleaning Flue Gas Passageways
Burners
REPAIR PROCEDURES
Tube Cleaning Procedure Typical
Heat Exchanger Removal
Burner Tray Removal
Heat Exchanger Re-assembly
Combustion Chamber Removal
TROUBLESHOOTING
PROBLEM
SOLUTIONS
CAUSES
10Defective ignition module or defective gas valve
Adjustment & Replacement of Components
Gas Valve Replacement
Flame Roll-outSwitch Replacement
Vent Thermal Switch Replacement
Replacement Parts List
Fast-ResponseTemperature Sensor Probe Replacement
Circulator Replacement
2-StageController Models
LIMITED PARTS WARRANTY
HEAT EXCHANGER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT