Manuals / Raypak / Household Appliance / Boiler

Raypak 0180B Type H manual Contents, Warnings, Receiving Equipment, Troubleshooting, Installation

Models: 0180B Type H

1 40

Download 40 pages 26.78 Kb

Page 3

CONTENTS

CONTENTS

WARNINGS	4	Heat Exchanger Re-assembly	33
Pay Attention to These Terms	4	Combustion Chamber Removal	33
RECEIVING EQUIPMENT	5	TROUBLESHOOTING	34
GENERAL SPECIFICATIONS	5	Adjustment & Replacement of
INSTALLATION	7	Components	36
Code Requirements	7	Replacement Parts	37
Mounting Base	7	WARRANTY	38
Clearance Requirements	7
Combustion/Ventilation Air	8
Venting Connections	9
Vent Damper Installation Location	11
VENT DAMPER WIRING
DIAGRAM	14
Gas Supply Connections	15
Gas Pressure	15
Water Connections & System Piping	15
Electrical Wiring	18
WIRING DIAGRAMS	19
SERVICING PROCEDURES	26
General Location of Controls	26
SEQUENCE OF OPERATION	26
Intermittent Ignition Device (IID)	26
START-UP PROCEDURES	27
Lighting the Boiler	27
For Standing Pilot Models	27
Filling the System	27
Checking the Circulator	27
For Standing Pilot Models with
Robertshaw Gas Valve, 2-stage
Operation (Models 90, 13 & 180)	28
To Turn Off Gas to the Boiler
(Models 90, 135 & 180)	28
For Automatic Ignition Models	28
For Intermittent Ignition (IID)
with Honeywell or Robertshaw
Gas Valve (All Models)	29
To Turn Off Gas to the Boiler	29
Shut-down Procedure	29
Testing the Ignition afety Shut-off	30
Safe Shut-down Tests	30
Inspection Procedures	31
REPAIR PROCEDURES	32
Tube Cleaning Procedure	32
Heat Exchanger Removal	32

3

Image 3

Raypak 0180B Type H manual Contents, Warnings, Receiving Equipment, Troubleshooting, General Specifications, Installation

Contents

INSTALLATION & OPERATING INSTRUCTIONS Models 0042B, 0066B, 0090B 0135B & 0180B - Type HWHAT TO DO IF YOU SMELL GAS Do not try to light any appliancePage INSTALLATION CONTENTSTROUBLESHOOTING GENERAL SPECIFICATIONSWARNING-CALIFORNIAPROPOSITION WARNINGSPay Attention to These Terms DANGERRECEIVING EQUIPMENT GENERAL SPECIFICATIONSCapacity HeatingPiping Connections InputClearance Requirements INSTALLATIONCode Requirements Mounting BaseModel No Combustion/Ventilation AirModel No Sq. in. of Free AreaModel No Venting ConnectionsConnector VentCommon Vents Roof Pitch X/12H Min. ft Vent Damper Installation Location Vent Damper Operation MountingFlair Damper VENT DAMPER Setting Gas Supply ConnectionsGas Pressure Water Connections & System PipingHead ft/WC Model NoSystem Flow Max. SystemValve Pipe Pressure Relief Valve to Drain Piping Diagrams12” Max Air Vent Air Scoop Diaphragm Feed Expansion TankElectrical Wiring Wiring Diagrams Page Page Fig. 17 Single-ZoneTaco Valve Fig. 18 Dual-ZoneTaco ValveFig. 19 Dual-ZoneHoneywell Valve Fig. 20 System with Three 3 Zone Pumps Fig. 21 Power Vent System with Zone ValveFig. 22 Primary/Secondary Pumping System Honeywell Zone Valve Fig. 24 IID Units with Low Water Cut-offDevice Intermittent Ignition Device IID SERVICING PROCEDURESSEQUENCE OF OPERATION General Location of ControlsFilling the System START-UP PROCEDURESLighting the Boiler For Standing Pilot ModelsHONEYWELL PILOT ModelsTo Turn Off Gas to the Boiler Models For Automatic Ignition Models3.For Honeywell valve Shut-downProcedureTo Turn Off Gas to the Boiler 5.For Honeywell valve Turn gas control knobLimit Action Testing the Ignition Safety Shut-offSafe Shut-downTests For Standing Pilot SystemsBurners Inspection ProceduresLow Water Cut-OffWhen Installed Procedure for Cleaning Flue Gas PassagewaysBurner Tray Removal REPAIR PROCEDURESTube Cleaning Procedure Typical Heat Exchanger RemovalCombustion Chamber Removal Heat Exchanger Re-assemblyCAUSES TROUBLESHOOTINGPROBLEM SOLUTIONS10Defective ignition module or defective gas valve Vent Thermal Switch Replacement Adjustment & Replacement of ComponentsGas Valve Replacement Flame Roll-outSwitch Replacement2-StageController Models Replacement Parts ListFast-ResponseTemperature Sensor Probe Replacement Circulator ReplacementPARTS REPLACEMENT LIMITED PARTS WARRANTYHEAT EXCHANGER WARRANTY ADDITIONAL WARRANTY EXCLUSIONS