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Raypak
302A-902A manual Wiring Diagram
Models:
302A-902A
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Troubleshooting
Install
Wiring Diagram
Parts Replacement
Warranty
Maintenance
Venting Configurations
Field Wiring Connection
High Limit Manual Reset
Leak Test Procedure Dual-SeatGas Valves
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Wiring Diagram
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Contents
Models
INSTALLATION AND OPERATING INSTRUCTIONS
302A-902ATypes H, WH & P
WHAT TO DO IF YOU SMELL GAS
Page
CONTENTS
WARNINGS
Pay Attention to These Terms
DANGER
WARNING - CALIFORNIA PROPOSITION
BEFORE INSTALLATION
Product Receipt
Model Identification
Ratings and Certifications
Component Locations
Fig. 1 Component Locations - Back
Fig. 2: Component Locations - Left Side
Panels removed for clarity
General Information
GENERAL SAFETY
Time/Temperature Relationships in Scalds
INSTALLATION
Installation Codes
Equipment Base
Stacking
Outdoor Installations
Clearances
Indoor Installations
Table G Vent/Air Inlet Termination Clearances
U.S. Installations1
Canadian Installations2
Combustion and Ventilation Air
Indoor Units
Reversing Air Filter
Direct Vent
Conventional Combustion Air Supply
U.S. Installations
TruSeal Combustion Air
All Air from Inside the Building
Water Piping
Canadian Installations
General
Reversing Water Connections
Cold Water Operation
Relief Valve Piping
Hydrostatic Test
Hydronic Heating
P ft
P ft
P ft
Pressure Drop in Feet of Head Feedwater Regulator
Piping
Air-Separation/ExpansionTank
Three-WayValves
Potable Water and Space Heating
Automatic Chlorinators and Chemical Feeders
Winterizing Your Heater
Gas Supply
Pool/Spa Water Chemistry
Water Hardness
pH of Water
Table J Maximum Equivalent Pipe Length
Gas Supply Connection
Reversing Gas Supply Connection
Electrical Power Connections
Check the Power Source
Gas Supply Pressure
Field-ConnectedControllers
Field Wiring Connection
Making the Electrical Connections
Fig. 21 Wiring Connections
DANGER SHOCK HAZARD
Venting
Appliance Categories
Support of Vent Stack
Vent Terminal Location
Canadian Installations
Changing the Flue Outlet
U.S. Installations
Venting Installation Tips
Venting Configurations
Installation
Natural Draft Vertical Venting Category
Certified
Vertical Venting
Combustion Air
Air Inlet
Termination
Installation
Horizontal Through-the-WallVenting Category
Model
Certified
Maximum
Combustion
Installation
Termination
See Table L for Category I venting guidelines
Termination
Freeze Protection
Outdoor Installation
Controls
Heater Sequence of Operation
Models 302A, 402A, 502A, 652A, 752A and 902A
External Lights
Light
Color
Indication
Condition
Ignition Module
Code
High Limit Manual Reset
Flow Switch
High and Low Gas Pressure Switches
Operating Control
Fig. 36 Blocked Vent Switch
Fig. 34 High/Low Gas Pressure Switch
Fig. 35 Fan-ProvingSwitch
87%-EfficiencyBoilers - Special Instructions
Water Piping
Venting
Appliance Categories
Vertical Venting Category
Vent Terminal Location
Condensate Management
Common Venting System
Certified
Installation
Common Venting System
Common Venting System
Installation
40’ of straight flue pipe
Direct Vent - Vertical
Wiring Diagram
START-UP
Pre Start-up
WHAT TO DO IF YOU SMELL GAS
Tools Needed
Start-Up
Check Power Supply
Preparation
Attach Manometers to Measure Pressures
Safety Inspection
Leak Test Procedure Dual-SeatGas Valves
Follow-Up
Pilot Turn-DownTest
Post Start-UpCheck
To Turn Off Gas To Appliance
OPERATION
Lighting Instructions
TROUBLESHOOTING
Step Step Step Step Step Step Step
Preventive Maintenance Schedule
MAINTENANCE
Suggested Minimum Maintenance Schedule
Weekly
Monthly
Semi-Annually
Annually
APPENDIX
Inside Air Contamination
LIMITED PARTS WARRANTY HI DELTA - TYPES H AND WH
HEAT EXCHANGER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT
LIMITED PARTS WARRANTY HI DELTA - TYPE P
HEAT EXCHANGER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS
PARTS REPLACEMENT