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Raypak
302A-902A manual Component Locations - Back, Component Locations - Left Side
Models:
302A-902A
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6
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Troubleshooting
Install
Wiring Diagram
Parts Replacement
Warranty
Maintenance
Venting Configurations
Field Wiring Connection
High Limit Manual Reset
Leak Test Procedure Dual-SeatGas Valves
Page 6
Image 6
Component Locations
Fig. 1: Component Locations – Back
Fig. 2: Component Locations – Left Side
Panels removed for clarity
Fig. 3: Component Locations – Front
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Page 7
Page 6
Image 6
Page 5
Page 7
Contents
302A-902ATypes H, WH & P
Models
INSTALLATION AND OPERATING INSTRUCTIONS
WHAT TO DO IF YOU SMELL GAS
Page
CONTENTS
DANGER
WARNINGS
Pay Attention to These Terms
WARNING - CALIFORNIA PROPOSITION
Model Identification
BEFORE INSTALLATION
Product Receipt
Ratings and Certifications
Fig. 2: Component Locations - Left Side
Component Locations
Fig. 1 Component Locations - Back
Panels removed for clarity
General Information
GENERAL SAFETY
Time/Temperature Relationships in Scalds
Equipment Base
INSTALLATION
Installation Codes
Stacking
Clearances
Indoor Installations
Outdoor Installations
U.S. Installations1
Canadian Installations2
Table G Vent/Air Inlet Termination Clearances
Reversing Air Filter
Combustion and Ventilation Air
Indoor Units
Direct Vent
TruSeal Combustion Air
Conventional Combustion Air Supply
U.S. Installations
All Air from Inside the Building
General
Water Piping
Canadian Installations
Reversing Water Connections
Relief Valve Piping
Hydrostatic Test
Cold Water Operation
P ft
Hydronic Heating
P ft
P ft
Air-Separation/ExpansionTank
Pressure Drop in Feet of Head Feedwater Regulator
Piping
Three-WayValves
Potable Water and Space Heating
Automatic Chlorinators and Chemical Feeders
Winterizing Your Heater
Water Hardness
Gas Supply
Pool/Spa Water Chemistry
pH of Water
Gas Supply Connection
Reversing Gas Supply Connection
Table J Maximum Equivalent Pipe Length
Gas Supply Pressure
Electrical Power Connections
Check the Power Source
Field-ConnectedControllers
Field Wiring Connection
Making the Electrical Connections
Fig. 21 Wiring Connections
DANGER SHOCK HAZARD
Venting
Appliance Categories
Support of Vent Stack
Vent Terminal Location
Changing the Flue Outlet
U.S. Installations
Canadian Installations
Installation
Venting Installation Tips
Venting Configurations
Natural Draft Vertical Venting Category
Combustion Air
Certified
Vertical Venting
Air Inlet
Installation
Horizontal Through-the-WallVenting Category
Termination
Maximum
Model
Certified
Combustion
See Table L for Category I venting guidelines
Installation
Termination
Termination
Outdoor Installation
Controls
Freeze Protection
Heater Sequence of Operation
Models 302A, 402A, 502A, 652A, 752A and 902A
Color
External Lights
Light
Indication
Ignition Module
Code
Condition
High and Low Gas Pressure Switches
High Limit Manual Reset
Flow Switch
Operating Control
Fig. 34 High/Low Gas Pressure Switch
Fig. 35 Fan-ProvingSwitch
Fig. 36 Blocked Vent Switch
Venting
87%-EfficiencyBoilers - Special Instructions
Water Piping
Appliance Categories
Condensate Management
Vertical Venting Category
Vent Terminal Location
Common Venting System
Installation
Common Venting System
Certified
Installation
40’ of straight flue pipe
Common Venting System
Direct Vent - Vertical
Wiring Diagram
WHAT TO DO IF YOU SMELL GAS
START-UP
Pre Start-up
Tools Needed
Preparation
Start-Up
Check Power Supply
Attach Manometers to Measure Pressures
Follow-Up
Safety Inspection
Leak Test Procedure Dual-SeatGas Valves
Pilot Turn-DownTest
Post Start-UpCheck
OPERATION
Lighting Instructions
To Turn Off Gas To Appliance
TROUBLESHOOTING
Step Step Step Step Step Step Step
MAINTENANCE
Suggested Minimum Maintenance Schedule
Preventive Maintenance Schedule
Semi-Annually
Weekly
Monthly
Annually
APPENDIX
Inside Air Contamination
ADDITIONAL WARRANTY EXCLUSIONS
LIMITED PARTS WARRANTY HI DELTA - TYPES H AND WH
HEAT EXCHANGER WARRANTY
PARTS REPLACEMENT
ADDITIONAL WARRANTY EXCLUSIONS
LIMITED PARTS WARRANTY HI DELTA - TYPE P
HEAT EXCHANGER WARRANTY
PARTS REPLACEMENT