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Raypak
751 manual Dual Boiler Piping, Dual Boiler - Piping with CHX
Models:
751
1
15
57
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Install
Wiring Diagram
Parts Replacement
Maintenance
Venting Configurations
Central Point Wiring CPW
High Limit - Manual Reset
U-2Diagnostics Board
Pump Turn-offDelay
Blower Adjustment
Page 15
Image 15
Fig. 6: Dual Boiler Piping
Fig. 7: Dual Boiler - Piping with CHX
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Contents
WHAT TO DO IF YOU SMELL GAS
INSTALLATION AND OPERATING INSTRUCTIONS
Advanced Design Boiler
Models 751, 1001 & 1501 - Types H, WH & P
Page
INSTALLATION
CONTENTS
BEFORE INSTALLATION
GENERAL SAFETY
WARNING - CALIFORNIA PROPOSITION
WARNINGS
Pay Attention to These Terms
DANGER
Model Identification
BEFORE INSTALLATION
Installations at Elevation
Product Receipt
Fig. 1 Component Locations
Component Locations
Time to Produce Serious
GENERAL SAFETY
Time/Temperature Relationships in Scalds
Water
Equipment Base
INSTALLATION
Installation Codes
Indoor Installations
Direct Vent
Outdoor Installations
Combustion and Ventilation Air
Indoor Units
U.S. Installations1
Canadian Installations2
Table D Vent/Air Inlet Termination Clearances
All Air from Inside the Building
U.S. Installations
Canadian Installations
Conventional Combustion Air Supply
General
Low Temperature System
Temperature & Pressure Gauge
WATER PIPING
Piping - Heating Boilers
HYDRONIC HEATING
Pump Selection
Pressure Drop in Feet of Head Feedwater Regulator
Fig. 4 Single Boiler - Primary/Secondary Piping
Fig. 7 Dual Boiler - Piping with CHX
Fig. 6 Dual Boiler Piping
DOMESTIC HOT WATER PIPING
Fig. 9 Single Boiler - Domestic Hot Water with One Storage Tank
Fig. 11 Single Boiler - Domestic Hot Water with One Storage Tank and CHX 2 pump system
Pool and Spa Water Chemistry
POOL HEATING
Automatic Chlorinators and Chemical Feeders
Winterizing Your Heater
Fig. 13 Single Boiler - Pool Application
GAS SUPPLY CONNECTIONS
1-1/2”
Gas Supply Connection
Gas Supply Pressure
Model
Venting of Diaphragm Gas Components
ELECTRICAL POWER CONNECTIONS
Check the Power Source
Gas Pressure Regulator
Electrical Connections - Domestic Hot Water
VENTING CONNECTIONS
General
Definition of Appliance Categories
Support of Vent Stack
Vent Terminal Location
U.S. Installations
Venting Installation Tips
Venting Configurations
Canadian Installations
ADB-1501
Natural Draft Vertical Vent Termination
ADB-1501
Horizontal Thru-wallDirect Vent Termination
·45′ of straight flue pipe
Horizontal Thru-wallDirect Vent Termination
This type of installation can cause non warrantable problems with components and poor operation of the unit due to the recirculation of flue products. Multiple direct vent caps, when installed in the same horizontal plane, should have three 3 foot clearance from the side of one vent cap to the side of the adjacent vent caps
Vertical Direct Vent Termination
Vertical Direct Venting System Installation
Model
Model
Condensing Heat Exchanger
Condensing Heat Exchanger Category
These installations utilize the boiler mounted blower to draw combustion air from outdoors and vent combus- tion products to the outdoors
Add-onCondensing Heat Exchanger
Outdoor Installation with Add-On
Category IV Installation
Vertical Direct Venting System With
CONDENSATE DRAIN
Light
Central Point Wiring CPW
CONTROLS
The CPW Board
Blower Fan Post-purge
Pump Turn-offDelay
Freeze Protection Feature
Blower Fan Pre-purge
Indication
U-2Diagnostics Board
Light
Color
Figure L-2 WIRING DIAGRAM
WIRING DIAGRAM
Ignition Control Module
Flow Switch
High Limit - Manual Reset
High Limit - Auto Reset
Low Water Cut Off Optional
High and Low Gas Pressure Switches - Manual Reset
For Your Safety - Read Before Lighting
PRE-START-UP
Pre-Start-upCheck
ADB INITIAL START-UP
Check Power Supply
Blower Adjustment
Pilot Adjustment
6.If you have spark, turn off unit
Follow-up
Main Burner Adjustment
Safety Inspection
POST START-UPCHECK
Operating Instructions
MAINTENANCE
Suggested Minimum Maintenance Schedule
OPERATION
Monthly
CONNECTING THE CONDENSING HEAT EXCHANGER CHX
Cleaning Boiler Heating Surfaces
Daily
Vent Switch Adjustment
Inside Combustion Air Contamination
APPENDIX
RAYPAK PRODUCTS ADB, HI-DELTA& MVB
START-UPCHECKLIST FOR FAN-ASSISTED
EMISSIONS SETTINGS AND TEST INFORMATION
Nominal Factory Recommended Settings
ADDITIONAL WARRANTY EXCLUSIONS
LIMITED PARTS WARRANTY ADVANCED DESIGN BOILER
HEAT EXCHANGER WARRANTY
BLUFF HEAD BODY BURNER WARRANTY