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Raypak
751 manual Single Boiler - Domestic Hot Water with One Storage Tank
Models:
751
1
17
57
57
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Install
Wiring Diagram
Parts Replacement
Maintenance
Venting Configurations
Central Point Wiring CPW
High Limit - Manual Reset
U-2Diagnostics Board
Pump Turn-offDelay
Blower Adjustment
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Fig. 9: Single Boiler - Domestic Hot Water with One Storage Tank
Fig. 10: Single Boiler - Domestic Hot Water with One Storage Tank and CHX
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Contents
Advanced Design Boiler
INSTALLATION AND OPERATING INSTRUCTIONS
Models 751, 1001 & 1501 - Types H, WH & P
WHAT TO DO IF YOU SMELL GAS
Page
BEFORE INSTALLATION
CONTENTS
GENERAL SAFETY
INSTALLATION
Pay Attention to These Terms
WARNINGS
DANGER
WARNING - CALIFORNIA PROPOSITION
Installations at Elevation
BEFORE INSTALLATION
Product Receipt
Model Identification
Fig. 1 Component Locations
Component Locations
Time/Temperature Relationships in Scalds
GENERAL SAFETY
Water
Time to Produce Serious
Installation Codes
INSTALLATION
Indoor Installations
Equipment Base
Combustion and Ventilation Air
Outdoor Installations
Indoor Units
Direct Vent
Table D Vent/Air Inlet Termination Clearances
U.S. Installations1
Canadian Installations2
Canadian Installations
U.S. Installations
Conventional Combustion Air Supply
All Air from Inside the Building
Temperature & Pressure Gauge
Low Temperature System
WATER PIPING
General
Pump Selection
HYDRONIC HEATING
Pressure Drop in Feet of Head Feedwater Regulator
Piping - Heating Boilers
Fig. 4 Single Boiler - Primary/Secondary Piping
Fig. 7 Dual Boiler - Piping with CHX
Fig. 6 Dual Boiler Piping
DOMESTIC HOT WATER PIPING
Fig. 9 Single Boiler - Domestic Hot Water with One Storage Tank
Fig. 11 Single Boiler - Domestic Hot Water with One Storage Tank and CHX 2 pump system
Automatic Chlorinators and Chemical Feeders
POOL HEATING
Winterizing Your Heater
Pool and Spa Water Chemistry
Fig. 13 Single Boiler - Pool Application
GAS SUPPLY CONNECTIONS
Gas Supply Pressure
Gas Supply Connection
Model
1-1/2”
Check the Power Source
ELECTRICAL POWER CONNECTIONS
Gas Pressure Regulator
Venting of Diaphragm Gas Components
Electrical Connections - Domestic Hot Water
Definition of Appliance Categories
VENTING CONNECTIONS
General
U.S. Installations
Support of Vent Stack
Vent Terminal Location
Canadian Installations
Venting Installation Tips
Venting Configurations
ADB-1501
Natural Draft Vertical Vent Termination
ADB-1501
Horizontal Thru-wallDirect Vent Termination
·45′ of straight flue pipe
Horizontal Thru-wallDirect Vent Termination
This type of installation can cause non warrantable problems with components and poor operation of the unit due to the recirculation of flue products. Multiple direct vent caps, when installed in the same horizontal plane, should have three 3 foot clearance from the side of one vent cap to the side of the adjacent vent caps
Vertical Direct Vent Termination
Vertical Direct Venting System Installation
Model
Model
Condensing Heat Exchanger
Condensing Heat Exchanger Category
These installations utilize the boiler mounted blower to draw combustion air from outdoors and vent combus- tion products to the outdoors
Category IV Installation
Outdoor Installation with Add-On
Vertical Direct Venting System With
Add-onCondensing Heat Exchanger
CONDENSATE DRAIN
CONTROLS
Central Point Wiring CPW
The CPW Board
Light
Freeze Protection Feature
Pump Turn-offDelay
Blower Fan Pre-purge
Blower Fan Post-purge
Light
U-2Diagnostics Board
Color
Indication
Figure L-2 WIRING DIAGRAM
WIRING DIAGRAM
High Limit - Manual Reset
Flow Switch
High Limit - Auto Reset
Ignition Control Module
For Your Safety - Read Before Lighting
High and Low Gas Pressure Switches - Manual Reset
PRE-START-UP
Low Water Cut Off Optional
Pre-Start-upCheck
Blower Adjustment
Check Power Supply
Pilot Adjustment
ADB INITIAL START-UP
6.If you have spark, turn off unit
Safety Inspection
Main Burner Adjustment
POST START-UPCHECK
Follow-up
Suggested Minimum Maintenance Schedule
MAINTENANCE
OPERATION
Operating Instructions
Cleaning Boiler Heating Surfaces
CONNECTING THE CONDENSING HEAT EXCHANGER CHX
Daily
Monthly
Vent Switch Adjustment
Inside Combustion Air Contamination
APPENDIX
EMISSIONS SETTINGS AND TEST INFORMATION
START-UPCHECKLIST FOR FAN-ASSISTED
Nominal Factory Recommended Settings
RAYPAK PRODUCTS ADB, HI-DELTA& MVB
HEAT EXCHANGER WARRANTY
LIMITED PARTS WARRANTY ADVANCED DESIGN BOILER
BLUFF HEAD BODY BURNER WARRANTY
ADDITIONAL WARRANTY EXCLUSIONS