Shindaiwa 4 Cycle Diesel Engine Troubleshooting, Insufficient Fuel, Water or contaminants in fuel

Models: 4 Cycle Diesel Engine

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If the generator/welder will not be used for more than two months, perform the following maintenance and storage procedures.

Remove battery.

Change engine oil.

Drain fuel from fuel tank and fuel filter.

Clean all parts, cover the generator/welder, and keep it in the storage, away from dust and humidity.

<Caution>

z Recharge the removed battery once a month.

13.Troubleshooting

Danger : Electric Shock

zDo not operate the equipment, if the equipment or you are wet.

zBefore performing any equipment check or maintenance, stop the engine.

Caution : Injuries

zWhen performing equipment check and maintenance, always stop the engine.

Caution : FireBurns

zWhen checking engine, always stop the engine, and keep away from fire.

zTemperature around engine, muffler and exhaust can get extremely high. Wait until the en- gine cools down, before performing any checks.

Follow the guideline below, when performing any troubleshooting. If you cannot resolve the problems by this troubleshooting guide, contact the authorized distributor or our engineering sec- tion to request the repair.

Symptoms

Possible Cause

Corrective Actions

 

 

 

Starter motor does not start

1. Weak Battery

1. Recharge Battery

 

2. Dead Battery

2. Replace Battery

 

 

 

 

Engine does not start

1. Fuel lever to CLOSE

1.

Fuel lever to OPEN

 

2. Insufficient Fuel

2.

Replenish fuel

 

3. Water or contaminants in fuel

3.

Drain water or clean fuel tank,

 

fuel filter, and water sediments

 

 

 

 

 

 

Engine starts, but stalls imme-

1. Insufficient oil

1. Replenish oil

diately

2. Insufficient coolant/water

2. Replenish coolant/water

 

 

 

 

Welding Arc is weak

1. Output selector switch is to ECO

1.

Turn to SINGLEor RATED

 

or DUAL

SPEED

 

2.

Wrong current adjustment dial set-

2.

Turn the dial clockwise

 

ting

 

 

 

3.

Poor contacts of cables

3.

Connect securely

 

4.

Improper Cable Diameter

4.

Change cables according to

 

5.

Insufficient connection to material

Selection – Welding Cable

 

5.

Connect securely

 

6.

Dual Use

6.

Stop using AC Power

 

7.

Engine output is down

7.

Keep 50% duty cycle

 

 

 

 

 

Excessive Welding Arc

1.

Output selector switch is to

1.

Turn to ECOor DUAL

 

SINGLEor RATED OUTPUT

 

 

 

2.

Wrong current adjustment dial po-

2.

Turn the dial counterclockwise

 

sition

 

 

 

 

 

 

 

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Shindaiwa 4 Cycle Diesel Engine Troubleshooting, Insufficient Fuel, Water or contaminants in fuel, Excessive Welding Arc