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Assembly
Handlebar C230
Ignition Switch | Handle Positioning Label | ||
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Shoulder Strap
Hanger
Throttle
Trigger
Throttle
Cable
Protector Sleeve
Handlebar
Mounting Bracket
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Outer Tube | Cap Screw |
Figure 9
Assemble the Handlebar.
1.Position the handle over the outer tube. See Figure 9. Make sure the throttle le- ver is on the
2.Attach the handle mounting bracket using the two
3.Locate the handle forward of the Handle Positioning Label at the best position for operator comfort.
4.Using the hex wrench, securely tighten the two handlebar cap screws.
5.Route the ribbed throttle cable tube along the handlebar and outer tube. See Figure 9. Install the protector sleeve on the outer tube.
Assembly
Throttle Linkage and Ignition Leads All Models
Loosen the cylinder cover knob and disconnect the spark plug cap
Lift the corner of
the cover
Figure 10
Install the black wire |
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between the two cable |
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adjuster nuts. | Cable Adjuster Nut |
Ignition
Ground
Lead
Figure 11 | 23013 |
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Connect the |
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throttle cable |
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23014 |
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Figure 12 |
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Remove the Cylinder Cover.
1.Remove the cap from the spark plug.
2.Loosen the black cylinder cover knob (about a dozen full turns are required), and then lift off the cylinder cover.
NOTE:
If the cover binds on the muffler outlet tube, pull gently on the corner of the cover as shown (see inset).
Connect the Throttle Cable.
1.Route the ribbed cable over the tube clamp to the top left side of the engine.
2.Install the black wire between the two cable adjuster nuts as shown. See Figure 11.
3.Connect the